Utilization of aluminium-lithium alloys in aerospace applications requires an understanding of how processing and product geometry impact their microstructure, crystallographic texture and mechanical properties. In this paper, the effect of various microstructural features as well as deformation textures on the static mechanical properties of Al-Li extruded components has been investigated. These relationships are discussed with regard to two 2099-T83 extruded sections, i.e. a cylindrical extrusion and an integrally stiffened panel (ISP). The ISP typically shows an unrecrystallized microstructure with varying texture depending on the location along its cross section while the cylindrical extrusions present a strong fibre texture. The anisotropy is noticeable in tensile and compressive tests for both types of extrusions.
An integrally stiffened panel (ISP) made from extruded 2099-T83 Al-Li alloy was subjected to fatigue loadings to investigate the influence of both the local texture and grain structure on fatigue crack propagation (FCP) behavior. The microstructure was mainly unrecrystallized. Grains were mostly layered in the web and fibrous in the other locations. Fiber texture components were present in the stiffener locations, and a rolling-type texture in the web. Resistance to FCP decreases as the local aspect ratio increases. Changes in FCP rates in the web, stiffener base and stiffener web were consistent with the microstructural features and texture. The stiffener cap with a strong fiber texture similar to that of the stiffener base exhibited a lower resistance to FCP, suggesting that the influence of the texture is convoluted in the stiffener cap by the markedly different grain structure. Therefore, FCP behavior in this alloy appears to be governed by both texture and grain structure.
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