Using interlayers of rubber adds a positive effect to the synergy of disruptor–absorber armors. Emerging from its viscoelasticity the material is able to transform mechanical stress into heat. The dynamic mechanical properties of elastomers depend on both ambient temperature and frequency of an applied mechanical load. The damping shows a maximum in the glass transition area. If the frequency of the glass transition is in the magnitude of the mechanical stress rate applied by ballistic impact, the elastomer will undergo the transition and thus show maximized damping. An ideal material for ballistic protection against small calibers is developed by making use of dynamic mechanical analysis and the time–temperature superposition principle. The material is later analyzed by ballistic experiments and compared to other nonideal rubbers with regard to glass transition temperature, hardness and damping. It is shown that by choosing a material correctly with certain glass transition temperature and hardness, the ballistic properties of a steel–rubber–aluminum armor can be enhanced. The chosen material (butyl rubber) with a hardness of 50 °ShA is able to enhance energy absorption during ballistic impact by around 8%, which is twice as good as other rubber with non-optimized properties.

Even though hard, low friction coatings such as diamond like carbon (DLC) would be beneficial for the performance and longevity of rubber seals, a crucial challenge remains. The elastic mismatch of rubber substrate and DLC coating prevents a fracture free coating application. In this work, a nature inspired approach is applied to render the stiff coating flexible and resilient to delamination at the same time by direct patterning. Rubber substrates were laser structured with tile patterns and subsequently DLC coated. Tensile and tribology tests were performed on structured and unstructured samples. Unstructured DLC coatings showed a crack pattern induced by the coating process, which was further fragmented by tensile stress. Coatings with tile patterns did not experience a further fragmentation under load. During continuous tribological loading, less heterogenous damage is produced for tile structured samples. The findings are ascribed to the relief of induced coating stress by the tile structure, meaning a more resilient coating.

Even though hard, low friction coatings such as diamond like carbon (DLC) would be beneficial for the per-formance and longevity of rubber seals, a crucial challenge – as graphically illustrated in Figure 1.a – remains. The elastic mismatch of rubber substrate and DLC coating prevents a fracture free coating application. In this work a nature inspired approach (Figure 1.b) is applied to render the stiff coating flexible and resilient to delamination at the same time by direct patterning. Rubber substrates were laser structured with tile patterns and subsequently DLC-coated. Tensile and tribology tests were performed on structured and unstructured samples. Unstructured DLC-coatings showed a crack pattern induced by the coating process, which was further fragmented by tensile stress. Coatings with tile patterns did not experience a further fragmentation under load. During continuous tribological loading, less heterogenous damage is produced for tile structured samples. The findings are ascribed to the relief of induced coating stress by the tile structure, meaning a more resilient coating.