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The acetate-initiated aliphatic isocyanate trimerization to isocyanurate was investigated by state-of-the-art analytical and computational methods. Although the common cyclotrimerization mechanism assumes the consecutive addition of three equivalents of isocyanate to acetate prior to product formation, we found that the underlying mechanism is more complex. In this work, we demonstrate that the product, in fact, is formed via the connection of two unexpected catalytic cycles, with acetate being only the precatalyst. The initial discovery of a precatalyst activation by quantum chemical computations and the resulting first catalysis cycle were corroborated by mass spectrometric and NMR experiments, thereby additionally revealing a catalyst migration to the second catalytic cycle. These results were further confirmed by computations, completing the full mechanistic understanding of this catalytic system. Identification of a side product with undesired properties for final coating applications allows for process optimization in the chemical industry.

The formation of isocyanurates via cyclotrimerization of aromatic isocyanates is widely used to enhance the physical properties of a variety of polyurethanes. The most commonly used catalysts in industries are carboxylates for which the exact catalytically active species have remained controversial. We investigated how acetate and other carboxylates react with aromatic isocyanates in a stepwise manner and identified that the carboxylates are only precatalysts in the reaction. The reaction of carboxylates with an excess of aromatic isocyanates leads to irreversible formation of corresponding deprotonated amide species that are strongly nucleophilic and basic. As a result, they are active catalysts during the nucleophilic anionic trimerization, but can also deprotonate urethane and urea species present, which in turn catalyze the isocyanurate formation. The current study also shows how quantum chemical calculations can be used to direct spectroscopic identification of reactive intermediates formed during the active catalytic cycle with predictive accuracy.

We report experiments based upon fluorescence resonance energy transfer (FRET) measurements designed to examine mixing at the molecular level of the components of a waterborne 2K polyurethane (WB2KPU) formulation. The system consists of an acrylic polyol latex (M n = 4200 g/mol, D̵ = 2, T g ≈ 15 °C) with a uniform hydrodynamic diameter (d h ) ≈ 120 nm plus a water-dispersible polyisocyanate (hmPIC, Basonat HW1000 from BASF). We prepared components labeled with phenanthrene (Phen) as the donor dye or with a dimethylaminobenzophenone (Nben) as the acceptor dye. Dynamic light scattering was used to monitor the size and size distribution of the components in the dispersed phase in solution. This signal was dominated by the polyol nanoparticles, which were much larger than the tiny droplets formed by the hmPIC in water. Experiments were carried out at a mole ratio of NCO/polyol-OH of 1.3. We found that the particle size and narrow size distribution remained unchanged up to 22 h after mixing the polyol with the PIC. FRET experiments were carried out on samples in the dispersed state as well as on films formed from these dispersions. Films formed from a 1:1 mixture of (polyol-Phen + polyol-Nben) showed relatively little energy transfer (Φ ET = 0.19) even after several hours aging at ambient temperature, indicating that little polymer diffusion occurred in these low-molecular-weight latex films. In contrast, films formed from mixtures of (polyol-Phen + polyol-Nben + hmPIC) showed more extensive energy transfer (ET) (Φ ET = 0.51), indicating essentially complete mixing at the molecular level of the polymer molecules in the presence of hmPIC. The key conclusion is that hmPIC is a reactive plasticizer that promotes diffusion in this system on a much faster scale than the cross-linking reaction. This result is confirmed by experiments that examined mixtures of (hmPIC-Phen + polyol-Nben), which also showed essentially molecular scale mixing between these two different components. In this later system, aging at room temperature led to a small decrease in Φ ET over time that was more prominent for films aged at high humidity (75%) than at lower humidity (45%). This result suggests that hydrolysis of NCO groups in the film, leading to polyurea formation, promotes local phase separation accompanied by a net increase in the average separation of Phen and Nben groups in the film.

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