Based on the results of this study, a total energy amount of 3,111 TJ/year can be produced from the anaerobic digestion of deinking sludge (DS) arising from German deinked pulp mills, which can then be used to replace up to 5% of the total energy demand for those mills. The DS examined was generated by flotation deinking at the laboratory scale from selected mixes of paper for recycling (PfR). The results from the batch fermentation tests indicated a strong dependence of the methane potential of the DS on the carbohydrates and lignin contents, which in turn are linked to the original PfR quality. The highest methane yield was observed for DS100 (25.8% carbohydrates; 5.1% lignin) with 280.4 mL/g of volatile solids (VS) added, while DS70 (14.2% carbohydrates; 24.9% lignin) showed the lowest methane yield, with 122.1 mL/gVS. All of the DS samples showed high methane production rates, in the range between 59.4 (DS70) and 118.6 mL/gVS d -1 (DS100), and kinetic constants of 0.66 to 0.79 d -1 . Additionally, no distinguishable lag phases were observed, which strongly indicates the rapid biodegradation of the DS.
This work focused on the enzymatic treatment of deinking sludge (DS), a waste stream arising from German deinked pulp mills. Three industrial DS samples were characterised with respect to chemical composition and fibre morphology. In this study, four cellulase enzyme preparations were tested under neutral pH conditions and one cellulase was identified as suitable for DS conditioning with no need of pH adjustment. Additionally, our approach shows that inorganic particles contained in the DS samples do not negatively affect cellulase activity, as illustrated by respectable hydrolysis yields of up to 61%. Enzymatic treatment of DS led to fibre shortening and fibre fines generation with increasing enzyme dose and incubation time. The dewaterability of enzyme-treated DS samples was tested and the results showed that high amounts of fibre fines enhanced filter cake consolidation during dewatering, resulting in higher cake solids. A 10-14 percentage point increase in cake solids was obtained depending upon the enzyme dose applied, the origin of the DS sample, and the exposure period. Through the enzymatic treatment the annually generated amount of DS in Germany could be reduced by up to 20%, which would mean considerable disposal cost savings.
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