In order to investigate the effect of splicing shape and splicing interval length of reinforced fabric on the mechanical performance for manufacturing composite parts in complicated shape with laminated 2D glass fiber woven fabric. On the basis of [0º/45º/90º/90º/0º] S ply sequence, six kinds of laminated performs with different splicing interval lengths which were 4mm, 8mm, 12mm respectively and two different splicing shape which were ladder splicing (LS) and double vertical line splicing (DLS), and a kind of laminated perform with continuous laminates (CL) of 2D glass fiber woven fabric were made. By means of RTM molding technology, the technological parameters of RTM processing were designed as follows: injection temperature was 25°C, injection duration time was 180min and injection pressure was 0.4MPa, the epoxy resin based 2D glass fiber woven fabric RTM laminated specimen were prepared. According to the GB/T 1447-2005 and GB/T 1449-2005standard test method, the tensile and flexural properties of the 2D glass fiber woven fabric laminated RTM specimen were tested. It was found that the tensile fracture position were all near the splicing line, the main reason of which was the concentration of tensile stress. The tensile and flexural test results show that the difference of the splicing shape and the splicing interval length will generate a significant effect on the mechanical performance of the laminate. All above experimental results could provide fundamental data to the optimal design complex structure laminated composite parts.
This paper presents an experimental investigation on the failure modes of glass fiber reinforced 2D woven fabric with ladder splicing laminate composites. On the basis of [0/0/+45/90/-45/90]s ply sequence, six kinds of laminated performs with different splicing interval lengths which were 4mm, 8mm, 12mm respectively and two different splicing shape which were ladder splicing and double vertical line splicing, and a kind of laminated perform with continuous laminates of 2D glass fiber woven fabric were made. By means of RTM molding technology, the technological parameters of RTM processing were designed as follows: injection temperature was 25°C, injection duration time was 180min and injection pressure was 0.4MPa, the epoxy resin based 2D glass fiber woven fabric RTM laminated specimen were prepared. According to the GB/T 1447-2005 and GB/T 1449-2005standard test method, the failure modes of 2D glass fiber woven fabric laminated RTM specimen were tested. Results show that the failure modes of laminate composites manifest as rapid damage in the form of line inlay mode and wedge shape mode at 4mm interval length condition, and accumulating failure in the form of inlay layer slippage - fiber pulled out mode and fiber fracture - splicing layer deboning mode at 12mm interval length. Otherwise, all fracture position of splicing laminates occurs at the site of splicing line because of the concentration of tensile stress.
In order to investigate the effect of different reinforcement structure on the dynamic characteristics of sandwich structure composite plates used for manufacturing the high speed reciprocating motion composite components, four kinds of paulownia wood sandwich composite test specimens with dimensions of 350×83.5×9.5mm was designed and made by hand lay-up performing and press molding technology. The woven and 2D braiding fabric prepreg were both selected as top face and inner face materials , respectively, and the carbon fiber woven fabric prepreg was chosen as inner part materials. According to the impulse response modal test method, a modal test system was established. It was found that this kind of sandwich structure composite plate has bigger natural frequency value, it’s minimum natural frequency was about 609.77Hz that could meet the requirement for high speed reciprocating motion parts. The dynamic test results shown that the natural frequency of F2BAF-IUC-CPW sample is higher t about 11.17% at least, selecting 2D integral braiding pipe fabric as top face and inner face reinforced materials could effectively improve the dynamic properties of sandwich composite rectangular plates. The modal experiments indicated that the modal shapes of sandwich composite plate specimen with four kind reinforcement structures were identical, it’s 1st modal shape, 2nd modal shape and 3rd modal shape presented torsional vibration shape, flexural vibration shape and torsional flexural vibration shape, separately, the modal shapes of sandwich composite plate specimen were not obviously affected by reinforcement structure.
This research paper presents an experimental investigation on the tensile strength loss rate of glass fiber reinforced 2D woven fabric with ladder splicing laminate composites. On the basis of three kinds of ply sequence, two series of laminates with different plies numbers were prepared through RTM molding technology, including ladder splicing(LS) laminates and continuous laminates (CL). And the RTM technological parameters of RTM processing were designed as follows: injection temperature was room temperature, injection duration time was 180min and injection pressure was 0.5MPa, the epoxy resin based 2D glass fiber woven fabric RTM laminated specimen were prepared. According to the GB/T 1447-2005 standard test method, the tensile tests of the 2D glass fiber woven fabric laminates were carried out. Results show that the tensile strength loss rate of ladder splicing laminates is 11.05%, 9.37%, 7.78% while the number of plies is 8, 10, 12 respectively. In other words, the tensile strength loss rate is reduced with the plies number increasing. In addition, because of the concentration of tensile stress, all fractures of ladder splicing laminates occur at the site of splicing line.
In order to test the impact performance of short glass fiber reinforced composite materials in different temperature, on the basis of molding process, the specimens of polypropylene modified resin based glass fiber reinforced composites were made, the impact performance of the materials with the different temperature of -35°C, 23°C and 80°C were tested. Results show that the maximum load of specimen can bear is gradually increased with the temperature increase, and the maximum impact load of specimen is 0.8722kN at -35°C, while the maximum impact load which is improved 38% is 1.2024kN at 80°C. Also the energy absorbed by composite materials increase with the temperature increase. Results also show that the composite materials manifest as plastic fracture in high temperatures and brittle fracture in low temperatures.
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