Flameless combustion is one of the most promising technologies that can meet the stringent demands of reduced pollution and increased reliability in future gas turbine engines. Although this new combustion technology has been successfully applied to industrial furnaces, there are inherent problems that prevent application of this promising technology in a gas turbine combustor. One of the main problems is the need for recirculating large amount of burnt gases with low oxygen content, within limited volume, and over a wide range of operating conditions. In the present paper, thermodynamic analysis of a novel combustion methodology operating in the flameless combustion regime for a gas turbine combustor is carried out from the first principles, with an objective to reduce oxygen concentration and temperature in the primary combustion zone. The present analysis shows that unlike in the conventional gas turbine combustor, transferring heat from primary combustion zone to secondary (annulus) cooling air can substantially reduce oxygen concentration in reactants and the combustion temperature, thus reducing NOx formation by a large margin. In addition, to reduce the peak temperature, the proposed methodology is conceptualised / designed such that energy from fuel is released in two steps, hence reducing the peak flame temperature substantially. The new proposed methodology with internal conjugate heat transfer is compared vis-a`-vis to other existing schemes and the benefits are brought out explicitly. It is found that transferring heat from the combustion zone reduces oxygen concentration and increases carbon-dioxide concentration in the combustor, thus creating an environment conducive for flameless combustion. In addition, a schematic of a practical engineering design working on the new proposed methodology is presented. This new methodology, which calls for transfer of heat from the primary combustion zone to alternative air streams, is expected to change the way gas turbine combustors will be designed in the future.
Jet impingement is known to provide higher heat transfer coefficients as compared to other conventional modes of single phase heat transfer. Jet impingement has been a subject of research for a long time. Single jets have been studied extensively for their heat transfer and flow characteristics. However, for practical usage, multiple jets (in the form of arrays) have to be used for increasing the total heat transfer over a given area. Most of the research on multiple impinging jets have focused on evaluating heat transfer correlations for such arrays in the turbulent regime (Re >2500). The focus of the present paper is on experimental investigation of a large array of impinging jets in the low Reynolds number regime (<1000) and subsequently numerically modeling the same array by using existing Computational Fluid Dynamics tools in order to study the physical phenomena within such a complex system. Different turbulence models were used for modeling the fluid flow within these impinging jets and it was found that the SST k-ω model is the most suitable. Results obtained from CFD analysis are in reasonable agreement with experimental values. It was observed that CFD simulations over predicted the Nusselt number and pressure drop when compared to the experimentally obtained values. It was also observed that the decrease in Nusselt number along the streamwise direction of the array was not monotonic. This could be due to the complex flow field resulting from interaction between the crossflow and the impinging jets in the wall jet region. It is anticipated that results obtained from the present work will provide greater insight into the flow behavior and the heat transfer mechanism occurring in multiple impinging jets.
Flameless combustion (FC) is one of the most promising techniques of reducing harmful emissions from combustion systems. FC is a combustion phenomenon that takes place at low O2 concentration and high inlet reactant temperature. This unique combination results in a distributed combustion regime with a lower adiabatic flame temperature. The paper focuses on investigating the chemical kinetics of an prototype combustion chamber built at the university of Cincinnati with an aim of establishing flameless regime and demonstrating the applicability of FC to gas turbine engines. A Chemical reactor model (CRM) has been built for emulating the reactions within the combustor. The entire combustion chamber has been divided into appropriate number of Perfectly Stirred Reactors (PSRs) and Plug Flow Reactors (PFRs). The interconnections between these reactors and the residence times of these reactors are based on the PIV studies of the combustor flow field. The CRM model has then been used to predict the combustor emission profile for various equivalence ratios. The results obtained from CRM model show that the emission from the combustor are quite less at low equivalence ratios and have been found to be in reasonable agreement with experimental observations. The chemical kinetic analysis gives an insight on the role of vitiated combustion gases in suppressing the formation of pollutants within the combustion process.
The soaring fuel price and the burgeoning environmental concerns have compelled global research towards cleaner engines, aimed at substantial reduction in emission, noise and fuel consumption. In this context, the present research investigates the feasibility of some novel engine concepts, namely Geared Turbofan and Intercooled Recuperated Turbofan concepts, by hypothetically applying them into an existing state-of-the-art high bypass ratio engine. This paper made an effort to estimate the effects on the baseline engine performances due to the introduction of these two concepts into it. By performing steady state simulations, it was found that the incorporation of the Geared Turbofan concept into the existing Turbofan engine caused a significant reduction in thrust specific fuel consumption, engine weight, and fan blade tip speed. However, when simulations were also carried out by incorporating the Intercooler and Recuperator concept in the baseline turbofan engine, it did not demonstrate any substantial improvement in fuel consumption. It was observed that the fuel flow rate was influenced to a large extent by heat exchanger’s effectiveness and the pressure drop within it. The overall engine weight was also found to get increased due to the inclusion of massive heat exchangers necessary for the system.
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