Abstract:Utilizing model calculations may lead to a better understanding of the complex kinetics of the controlled radical polymerization. We developed a universal simulation tool (mcPolymer), which is based on the widely used Monte Carlo simulation technique. This article focuses on the software architecture of the program, including its data management and optimization approaches. We were able to simulate polymer chains as individual objects, allowing us to gain more detailed microstructural information of the polymeric products. For all given examples of controlled radical polymerization (nitroxide mediated radical polymerization (NMRP) homo-and copolymerization, atom transfer radical polymerization (ATRP), reversible addition fragmentation chain transfer polymerization (RAFT)), we present detailed performance analyses demonstrating the influence of the system size, concentrations of reactants, and the peculiarities of data. Different possibilities were exemplarily illustrated for finding an adequate balance between precision, memory consumption, and computation time of the simulation. Due to its flexible software architecture, the application of mcPolymer is not limited to the controlled radical polymerization, but can be adjusted in a straightforward manner to further polymerization models.

High‐temperature butyl acrylate polymerizations in bulk and in solution are investigated experimentally and by kinetic Monte Carlo (kMC) simulations. The experimental data comprise conversion‐time data, molar mass distributions, and branching levels per polymer chain derived from size‐exclusion chromatography with a multiangle laser light scattering detector. A kMC model is established, which allows for the description of the impact of solvent and temperature on molar mass distribution as well as type and content of macromonomers. Within the study kinetic coefficients for transfer to solvent and the thermal self‐initiation of the monomer are determined according to the Metropolis Hastings algorithm. The kMC simulations provide information, which are otherwise not accessible, for example, the number of branch points per molecule as a function of molar mass or the molar mass distribution of various macromonomer species. Moreover, molar ratios of mid‐chain and chain‐end radicals are at hand for temperatures up to 160°C, which are important for the interpretation of the experimentally and via simulation‐derived polymer topology as a function of molar masses.