The metallic coating of surfaces plays a vital role in the protection of most industrial applications. Coatings can be carried through various routes (e.g., mechanical and electrochemical plating techniques). Electroless nickel coatings present unparalleled properties and a unique combination of corrosion and wear resistance features. Recently, the use and development of electroless nickel-phosphorus (ENP) coatings has attracted broad attention from many industries (e.g., oil and gas) due to their superior corrosion and wear resistance properties. In the present review article, mechanisms of ENP and preparation methods are briefly outlined. The review sheds light on properties of electroless Ni-P coatings and of their nanocomposites with an emphasis on new products and on their future development.
Dispersion of 2D carbon nitride (C 3 N 4 ) nanosheets into a nickel phosphorous (NiP) matrix was successfully achieved by ultrasonication during the electroless plating of NiP from an acidic bath. The morphology and thickness, elemental analysis, phases, roughness, and wettability for as-plated and heat-treated nanocomposite were determined by scanning electron microscopy, energy-dispersive X-ray spectroscopy, X-ray diffraction, atomic force microscopy, and contact angle measurements, respectively. C 3 N 4 showed a homogeneous distribution morphology in the nanocomposite that changed from amorphous in case of the NiP to a mixed crystalline-amorphous structure in the NiP-C 3 N 4 nanocomposite. The microhardness and corrosion resistance of the as-plated nanocomposite and the heat-treated nanocomposite coating were significantly enhanced compared to the Ni-P. The nanocomposite showed a superior corrosion protection efficiency of~95%, as observed from the electrochemical impedance spectroscopy (EIS) measurements. On the other hand, the microhardness of the nanocomposite was significantly increased from 780 to reach 1175 HV 200 for NiP and NiP-C 3 N 4 , respectively.
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