Objective: The aim of this review is to evaluate the influence of chemical and mechanical material properties properties on the effectiveness of the clinical treatment with a clear aligner. Methods: A systematic literature study of recent and most relevant publications in this field has been performed to identify the most important material effects on the clinical effectiveness of clear aligners. Results: Clear aligner devices have found a wide application in orthodontics. The development of new materials which are metal-free and the CAD/CAM engineering technique make it possible to treat the various kinds of malocclusion. Patients prefer clear aligners because of their aesthetics and comfort. The thermoplastic materials have inherent advantages: excellent aesthetic appearance, simple to be used and superior formability. Various thermoplastic materials are being developed for manufacturing of clear aligners. The mechanical properties of polymers play a crucial role in the effectiveness of the therapeutic treatments. Therefore, the elasticity, dimension and environment stability as well as biocompatibility are the main conditions, which the polymer must meet for being used in clear aligners. Conclusions: The main advantages of clear aligner in comparison to metal or ceramic devices is their excellence aesthetic with better patient acceptance and a general better quality of life. From a clinical point of view, the treatment with clear aligner causes less pain compared to a traditional treatment and also reduce the damage to the gingiva and perodontal tissue. The clinical success of the clear aligner therapy strongly depends on the properties of the used aligner materials. Significance: The use of thermoplastic materials for orthodontic tooth movements requires a better understanding of the material properties for selecting the optimal material and design.
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