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High temperature polymer membrane fuel cells (HTPEMFCs) are promising devices for future mobile applications. To minimize phosphoric acid migration from the membranes and to reduce the total stack weight and size metallic bipolar plates are a promising alternative. So far only very few published results are available on the use of metallic bipolar plates in HTPEMFCs. During this work a single test cell was equipped with metallic endplates to investigate the possibility of using metallic bipolar plates in HTPEMFC stacks. Furthermore we tried to simulate the environments present in an HTPEMFC by furnace exposures in an attempt to develop a simplified test method for accelerated corrosion of bipolar plate materials. It was found that the performance of the HTPEM test cell decreased by about 15 µV h−1. More corrosion products were seen on the cathode side samples, whereas on the anode side sample the corrosion attack of the steel was more severe. These results were successfully replicated in simulated furnace experiments.

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Nickel, zinc and nickel-rich NiZn alloys were formed on platinum by galvanostatic pulse plating from aqueous sulfate baths. The alloys were formed in three steps, first in anomalous deposition by a current pulse, secondly by dissolution and oxidation during the open circuit potential in each cycle and finally by anodic stripping of the fully plated sample. The treatment leaves a stable phase with an alloy composition of Ni 0.8 Zn 0.2 . The potential-time curves during the plating procedure were used to qualitatively describe the nucleation and growth processes. For Zn a fully covered surface was obtained after one pulse while for Ni and NiZn three-dimensional clusters were obtained in the first pulse. Further growth of these layers involves nucleation on the substrate and deposited clusters. The films were characterized with optical microscopy, SEM/EDX, AFM, XPS, TEM and by electrochemical methods. XPS revealed that the surfaces become gently oxidized by the stripping in the plating solution. For Ni a bi-layer of NiO/Ni(OH) 2 was found on the surface while for NiZn mainly the hydroxide was detected. The electrocatalytic properties of the layers toward oxygen reduction in alkaline solution were explored and the NiZn alloy was proven to be an excellent catalyst for hydrogen peroxide production.