Attempts have recently been made to numerically simulate film boiling on a horizontal surface. It has been observed from experiments and numerical simulations that during film boiling the bubbles are released alternatively at the nodes and antinodes of a Taylor wave. Near the critical state, however, hydrodynamic transition in bubble release pattern has been reported in the literature. The purpose of this work is to understand the mechanism of the transition in bubble release pattern through complete numerical simulation of the evolution of the vapor-liquid interface. The interface is captured by a level set method which is modified to include the liquid-vapor phase change effect. It is found from the numerical simulation that at low wall superheats the interface moves upwards, bubbles break off, and the interface drops down alternatively at the nodes and antinodes. However, with an increase in wall superheat, stable vapor jets are formed on both the nodes and antinodes and bubbles are released from the top of the vapor columns. The numerical results are compared with the experimental data, and visual observations reported in the literature are found to be in good agreement with the data.
The past efforts in applying linear Taylor instability theory to the prediction of heat transfer during film boiling on a horizontal surface have suffered from the fact that empirical correlations must be used to define the shape of vapor-liquid interfaces and to determine the transport of mass and heat across these interfaces. The objective of this study is to clarify the physics of film boiling and to predict heat transfer coefficients through complete numerical simulation of the evolving interface between superposed layers of immiscible fluids. A coordinate transformation technique supplemented by a numerical grid generation method and a second-order projection method are combined to solve for the flow and temperature fields associated with an evolving interface. From the numerical simulation, the film thickness and, in turn, the heat transfer coefficient are found to vary both spatially and temporally. Increased wall superheat not only thickens the vapor film in the valley but also enlarges the vapor bulge. The effect of increased system pressure is to slow down the growth of the interface.
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