Product design and supply chain management are two research domains extensively explored in literature. In the last decades, many studies have highlighted that the integration of these domains is important to increase the profitability and efficiency of companies. However, most of these studies aims at optimizing the supply chain after freezing the design of the product, and hence addressing the supply chain as the following step in product development. This paper presents a value-driven model-based approach that concurrently links product design, manufacturing and supply chain in the frame of aerospace system design. Thus, the challenge is to expand the early design phase of an aircraft to account both for manufacturing choices (e.g. raw materials, manufacturing and assembly processes) and supply chain management (e.g. suppliers' location, production cost per supplier). Three domainsmanufacturing, supply chain, overall aircraft designare selected to investigate all the aspects related to the entire aircraft development, from the initial design to the manufacturing and the assembly, through the aeronautical supply chain. The modelling of
The use of electrified on-board systems is increasingly more required to reduce aircraft complexity, polluting emissions, and its life cycle cost. However, the more and all-electric aircraft configurations are still uncommon in the civil aviation context and their certifiability has yet to be proven in some aircraft segments. The aim of the present paper is to define a multidisciplinary design problem which includes some disciplines pertaining to the certification domain. In particular, the study is focused on the preliminary design of a 19 passengers small regional turboprop aircraft. Different on-board systems architectures with increasing electrification levels are considered. These architectures imply the use of bleedless technologies including electrified ice protection and environmental control systems. The use of electric actuators for secondary surfaces and landing gear are also considered. The aircraft
A value-driven model-based approach concurrently coupling design, manufacturing and supply chain in the early development stage of aircraft design has been developed within the European project AGILE4.0. The benefits of using this methodology have been highlighted by the aeronautical application case focused on the design, manufacturing and supply chain of an horizontal tail plane. Finding a Pareto-front simultaneously optimizing the design, manufacturing and supply chain domains is the next challenge to face. The research activity proposed in this paper represents the first step of this ambitious goal. The objective is to identify the optimization strategy to use for the global optimization campaign by exploring, first, simple and representative Multidisciplinary Design and Optimization (MDO) problems related to the supply chain domain. In the first MDO problem, a 4-objective optimization is executed and then the optimized attributes are aggregated in a single measure named value. In the second MDO problem instead, attributes are first aggregated in a value and then a biobjective value-cost optimization is executed. Thus, two optimization strategies are investigated, but both lead to the value-cost Pareto-front investigation. The application case addressed in this research activity provides interesting insights for the value-driven
The on-board design discipline is sometimes ignored during the first aircraft design iterations. It might be understandable when a single on-board system architecture is considered, especially when a conventional architecture is selected. However, seeing the trend towards systems electrification, multiple architectures can be defined and each one should be evaluated during the first tradeoff studies. In this way, the systems design discipline should be integrated from the first design iterations. This paper deals with a progressive integration of the discipline to examine the partial or total effect of the systems design inside an MDA workflow. The study is carried out from a systems design perspective, analyzing the effect of electrification on aircraft design, with different MDA workflow arrangements. Starting from a non-iterative systems design, other disciplines such as aircraft performance, engine design, and aircraft synthesis are gradually added, increasing the sensibility of the aircraft design to the different systems architectures. The results show an error of 40% in on-board systems assessment when the discipline is not fully integrated. Finally, using the workflow which allows for greater integration, interesting differences can be noted when comparing systems with different levels of electrification. A possible mass saving of 2.6% of aircraft MTOM can be reached by properly selecting the systems technologies used.
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