In multi-stage wire drawing machines productivity growth can be achieved at higher drawing speeds by preventing wire breakage during the process. One disadvantage of high-speed wire drawing is the requirement imposed by machine dynamics in terms of its stability and reliability during operation. Tensile forces in the wire must maintained by fast synchronization of all capstans speed. In this process, the displacement sensors play the main role in providing the control system with feedback information about the wire condition. In this study, the influences between the sensors and actuator driven capstans have been studied, and tuner roll concept of a wire drawing machine was experimentally investigated. To this aim, measurements were carried out on two drawing stages at different drawing speeds and obtained results were presented. These results clearly show the fast changes of the capstans speed and the angular displacements of the rollers that tighten the wire, which only confirms the high dynamics of the wire drawing machine.
The results of the simulations of the blade group resonant stresses in a FE environment and fatigue life calculation are presented in this paper. Numerical calculation for determination of natural frequencies, mode shapes and dynamic stresses, based on FEM and NISA package is used. Analyses are made on the blade group with three blades with rectangular cross section and typical turbine blades with taper, pretwist and asymmetric airfoil as well. The influence of the position of the lacing wire on the resonant stresses is analyzed. Three-dimensional finite element models of the blade group are made by using twenty node isoparametric solid elements. The number of degrees of freedom is different for each model (more than 30000 DOF). The fatigue life and consequent life prediction according the stress load history of the blades is made. The results of the investigation are given in tables and graphics.
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