Duplex stainless steels are susceptible to the formation of sigma phase at high temperature which could potentially be responsible for catastrophic service failure of components. Thermal treatments were applied to duplex stainless steels in order to promote the precipitation of different fractions of sigma phase into a ferrite-austenite microstructure. Quantitative image analysis was employed to characterize the microstructure and Charpy impact tests were used in order to evaluate the mechanical degradation caused by sigma phase presence. The fracture morphology of the Charpy test specimens were thoroughly observed in SEM, looking for a correlation between the microstructure and the fracture types in UNS S32205 duplex stainless steel. The main conclusion is the strong embrittlement effect of sigma phase since it is possible to observe a transition from transgranular fracture to intergranular fracture as increases the percentage of sigma phase. Thus, the mixed modes of fracture are predominant in the present study with high dependence on sigma phase percentages obtained by different thermal treatments.

Abstract:The aim of this work is to study the hardness of the ferrite, austenite and sigma phases of a UNS S32760 superduplex stainless steel submitted to different thermal treatments, thus leading to different percentages of the mentioned phases. A comparative study has been performed in order to evaluate the resulting mechanical properties of these phases by using hardness, microhardness and nanoindentation techniques. In addition, optical microscopy, scanning electron microscopy (SEM) and X-ray diffraction (XRD) have been also used to identify their presence and distribution. Finally, the experimental results have shown that the resulting hardness values were increased as a function of a longer heat treatment duration which it is associated to the formation of a higher percentage of the sigma phase. However, nanoindentation hardness measurements of this sigma phase showed lower values than expected, being a combination of two main factors, namely the complexity of the sigma phase structure as well as the surface finish (roughness).

Duplex stainless steels (DSS), with a microstructure of an approximately equal mixture of ferrite (a) and austenite (c) phases, are susceptible to the formation of undesirable phases if manufacturing processes are not carefully controlled. In particular, sigma phase (r) is a Cr-and Mo-rich intermetallic phase, formed generally when DSS are by the temperature range from 600 to 900°C, even for very short time periods. The precipitation of this phase induces detrimental effects in mechanical and corrosion resistance properties in the material, and even a low volume percentage of r phase can significantly affect these properties. The current paper presents the effect of thermal treatments on UNS S32760 superduplex stainless steel seamless tubes, applied in order to promote the precipitation of different r phase percentages in a ferrite/ austenite microstructure. The detection and quantification of the r phase using non-destructive ultrasounds testing has been one of the most relevant events of this study that contributes to improving the correlation of the results obtained using destructive and non-destructive techniques for the quantification of undesirable phases in superduplex seamless tubes during the manufacturing process.

In most steelmaking processes, huge amounts of waste heat at high temperature (700–800 °C) are thrown into the environment without any use. An alternative use for this waste heat is electricity generation through thermoelectric generators. However, these high temperatures, as well as their fluctuations over time, affect not only the conversion rate of the thermoelectric generator but also its useful lifetime. The incorporation of a latent thermal energy storage (TES) system could be a solution; nevertheless, the thermal stability and corrosive effect of the (PCM) phase change material are key aspects for the thermal storage system definition, in terms of durability. In this work, developed in the framework of the European project “PowGETEG” (RFSR-CT-2015-00028, funded by the Research Fund for Coal and Steel), a high-temperature analysis (700–800 °C) of the Li2CO3 thermal properties, thermal stability and corrosive effect on the AISI 304 and AISI 310 stainless steels is carried out. The results show that the eutectic salt Li2CO3 exhibits high thermal stability with neither change in its thermal properties nor material degradation. This work shows that lithium carbonate Li2CO3 and AISI 310 make a very good combination for the definition of a thermal storage system able to protect a high-temperature thermoelectric converter from temperature variations, making it more reliable.

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