This paper reviews the recently concluded successful application of a Managed Pressure Drilling (MPD) system on a High-Pressure High-Temperature (HPHT) well with Narrow Mud Weight Window (NMWW) in the UK sector in the Central North Sea. Well-A was drilled with the Constant Bottom Hole Pressure (CBHP) version of MPD with a mud weight statically underbalanced and dynamically close to formation pore pressure. Whilst drilling the 12-1/2" section of the well with statically under-balanced mud weight, to minimize the overbalance across the open hole, an influx was detected by the MPD system as a result of drilling into a pressure ramp. The MPD system allowed surface back pressure to be applied and the primary barrier of the well re-established, resulting in a minimal influx volume of 0.06 m3 and the ability to circulate the influx out by keeping the Stand Pipe Pressure (SPP) constant while adjusting Surface Back Pressure (SBP) through the MPD chokes in less than 4 hours with a single circulation. After reaching the 12-1/2" section TD, only ~0.025sg (175 psi) Equivalent Mud Weight (EMW) window was available to displace the well and pull out of hole (POOH) the bottom hole assembly (BHA) therefore, 3 × LCM pills of different concentrations were pumped and squeezed into the formation with SBP to enhance the NMWW to 0.035sg EMW (245 psi) deemed necessary to kill the well and retrieve BHA. MPD allowed efficient cement squeeze operations to be performed in order to cement the fractured/weak zones which sufficiently strengthened the well bore to continue drilling. A series of Dynamic Pore Pressure and Formation Integrity Tests (DPPT and DFIT) were performed to evaluate the formation strength post remedial work and to define the updated MMW. Despite the challenges, the MPD system enabled the delivery of a conventionally un-drillable well to target depth (TD) without any unplanned increase/decrease in mud weight or any costly contingency architecture operations, whilst decreasing the amount of NPT (Non Productive Time) and ILT (Invisible Lost Time) incurred. This paper discusses the planning, design, and execution of MPD operations on the Infill Well-A, the results achieved, and lessons learned that recommend using the technology both as an enabler and performance enhancer.

Significant depletion in reservoir pressure, huge uncertainties in pore and fracture pressure, high overburden pressure on top of reservoir, Narrow Mud Weight Window (NMWW) and Partial/Total losses whilst entering the reservoir made these HPHT (High Pressure High Temperature) wells conventionally un-drillable. Due to these substantial challenges these wells were considered not only costly but also carry a high probability of failure to reach well TD (Total Depth). MPD (Managed Pressure Drilling) is a safer and more effective drilling technique as compared to conventional drilling, especially in wells with NMWW and downhole hazards. The precise determination and dynamic downhole pressure management was imperative to complete these wells without well control incidents. The Constant Bottom Hole Pressure (CBHP) variant in combination of automated MPD system was deployed with a mud weight statically underbalanced while dynamically managed above formation pore pressure to minimize the overbalance across the open hole. MPD enabled the operator to efficiently navigate Equivalent Circulation Density (ECD) through the pore and fracture pressure window, allowed significant improvements throughout the entire campaign. This paper discusses the challenges faced during the last three wells drilled in the campaign which includes equipment issues, commissioning delays, losses whilst drilling, Managed Pressure Cementing (MPC), 7" drill-in-liner and plugged/blocked lines due to weather and mud conditions. The paper describes HPHT infill drilling experience, specific techniques, practices as well as lessons learned from each well during the campaign were implemented to address challenges and to improve performance. The MPD system commissioning was optimized by repositioning the lines which saved significant critical rig time. The blowdown points were added on the lines that were not operational continuously therefore a procedure was developed for flushing to avoid plugging. Optimized drilling strategy was also developed where MW was further reduced to avoid losses as observed in previous wells and CBHP was maintained by manipulating Surface Back Pressure (SBP) from surface. This paper also discusses continuous improvements /upgrades in MPD operating software which assisted the operator in accurate monitoring of flow, SBP and BH-ECD to save significant rig cost in terms of invisible Non-Productive Time (NPT). MPD is a drilling enabler and performance enhancer which saved 80 days of Authorization for Expenditure (AFE) on this challenging HPHT campaign.