The paper is devoted to one of the most important problems of increasing wear resistance of tribosystems due to the application of low-melting metal and porous coatings on tribocontact surfaces. The asymptotic and self-similar solution for zero and first approximation was found based on the true viscous fluid flow equation for the “thin layer”, equations of continuity, an equation describing the flow of a lubricant in the body of a porous surface coating of a bearing ring; and an equation describing the profile of the molten surface contour of a bearing ring coated with a low-melting metal alloy, i.e. as a result, excluding the metal coating melt and considering the melt the velocity and pressure fields in the lubricating and porous layers are determined; as well as the load capacity and the friction coefficient, which allows determining the increase of wear resistance – increase of hydrodynamic pattern due to porous and low-melting metal coating of contact surfaces of the tribosystem.
This research work uses the true viscous fluid flow equation for the thin layer, the continuity equation, and the equation describing the radius of the fused shaft coated with a metal alloy taking into account the mechanical energy dissipation rate formula to find the asymptotic and the exact self-similar solution for the zero and first-order approximation for the radial sliding bearing with the support profile adapted to friction and lightalloy coating for incomplete filling of the working gap. We obtained the analytical dependencies for the fused surface radius of metal coating and the speed and pressure field. Besides, we determined the key operating parameters of the reviewed friction couple, the carrying capacity, and the friction force. The authors assess the impact of the parameters associated with the fusing of the coating of the friction-adapted support profile and the length of the loaded area on the carrying capacity and the friction force.
In this work, on the basis of the flow equation of a truly viscous liquid, the continuity equation, and the equation describing the radius of the molten contour of the shaft coating, taking into account the dissipation rate of mechanical energy, an asymptotic and exact self-similar solution was found for the zero (without taking into account the melt) and the first (taking into account the melt) approximation of a radial bearing with a non-standard support profile adapted to friction conditions in hydrodynamic mode when the metal coating lubricates the shaft surface, taking into account the dependence of viscosity on pressure. An analytical dependence is obtained for the radius of the molten surface of the metal coating, as well as for the field of velocities and pressures at zero and first approximations. In addition, the main operating characteristics of the friction pair under consideration, the load capacity and the friction force are determined. The influence of the parameters characterizing the melt of the coating, the support profile adapted to the friction conditions, the dependence of the viscosity on the pressure on the load capacity and the friction force is estimated.
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