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The growth of carbon nanotubes from Ni catalysts is reversed and observed in real-time in a transmission electron microscope, at room temperature. The Ni catalyst is found to be Ni 3 C and remains attached to the nanotube throughout the irradiation sequence, indicating that C diffuses most likely on the surface of the catalyst to form nanotubes. We calculate that the energy barrier for saturating the Ni 3 C (2-13) surface with C is 0.14eV, thus providing a low energy surface for the formation of graphene planes.

In this paper, we investigate the several roles that hydrogen plays in the catalytic growth of carbon nanotubes from the point of view of gas species, catalyst activation and subsequent interaction with the carbon nanotubes. Carbon nanotubes and nanofibres were grown by thermal chemical vapour deposition, using methane and a mixture of hydrogen and helium, for a range of growth temperatures and pre-treatment procedures. Long, straight carbon nanotubes were obtained at 900 °C, and although the growth yield increases with the growth temperature, the growth shifts from nanotubes to nanofibres. By introducing a helium purge as part of the pre-treatment procedure, we change the gas chemistry by altering the hydrogen concentration in the initial reaction stage. This simple change in the process resulted in a clear difference in the yield and the structure of the carbon nanofibres produced. We find that the hydrogen concentration in the initial reaction stage significantly affects the morphology of carbon fibres. Although hydrogen keeps the catalyst activated and increases the yield, it prevents the formation of graphitic nanotubes.

For practical deployment of carbon nanotubes, an understanding of their growth mechanism is required in order to obtain better control over their crystallinity, chirality and other structural properties. In this study, we focus on the influences of gas species on carbon nanotube synthesis using thermal chemical vapour deposition. The influence of methane, hydrogen, and helium gases was investigated from the viewpoint of gas chemistry in relation to the nanotube structural change, by varying the growth pressure, the gas-flow ratio and the growth temperature. Simple changes in the hydrogen gas concentration during different growth stages have been found to induce surprising changes to the nanotube formation. The structure of the tubular carbon growth changed from amorphous to graphitic as the growth temperature and the concentration of hydrogen in the initial periods of growth decreases. The excess hydrogen tends to give rise to poor crystalline carbon nanofibres but has the effect of increasing the yields. Hydrogen gas is typically used in reducing metal catalyst particles during the pre-treatment and the carbon nanotube growth periods. We show that while hydrogen species can improve yield, it can also result in the degradation of the nanotube's crystallinity. The use of hydrogen in the growth process is one of the key parameters for enhanced control of carbon nanotube/nanofibre growth and their resulting crystallinity.

In this paper, we report clear evidence for the growth of carbon nanotubes and nanostructures at low substrate temperatures, using direct-current plasma-enhanced chemical vapour deposition. The catalyst particles are mounted on a titanium layer which acts as a thermal barrier, and allows for a larger temperature gradient between the Ni catalyst surface and the substrate. A simple thermodynamic simulation shows that the temperature differential between the substrate growth surface and the growth electrode is determined by the thickness of the titanium layer. This facilitates the growth of nanotubes, as opposed to nanofibres with herring-bone or amorphous structures. The growth properties are discussed as a function of the bias voltage and hydrocarbon concentration. The heating during growth provided solely by the plasma is below 400°C and is dependent on the process conditions and the electrode configuration in the growth chamber. These conditions need to be taken into account when comparing processes across different growth methods and instruments. The novel approach based on the use of a thermal barrier ensures the synthesis of carbon nanotubes at room temperature substrate conditions, which can be attained with a suitable cooling scheme. 0901-Rb24-01.1 Mater. Res. Soc. Symp. Proc. Vol. 901E