Hypersaline
wastewater treatment using membrane distillation (MD)
has gained significant attention due to its ability to completely
reject nonvolatile substances. However, a critical limitation of current
MD membranes is their inability to intercept volatile substances owing
to their large membrane pores. Additionally, the strong interaction
between volatile substances and MD membranes underwater tends to cause
membrane wetting. To overcome these challenges, we developed a dual-layer
thin film composite (TFC) Janus membrane through electrospinning and
sequential interfacial polymerization of a polyamide (PA) layer and
cross-linking a polyvinyl alcohol/polyacrylic acid (PP) layer. The
resulting Janus membrane exhibited high flux (>27 L m–2 h–1), salt rejection of ∼100%, phenol rejection
of ∼90%, and excellent resistance to wetting and fouling. The
interlayered interface between the PA and PP layer allowed the sieve
of volatile substances by limiting their dissolution–diffusion,
with the increasing hydrogen bond network formation preventing their
transport. In contrast, small water molecules with powerful dynamics
were permeable through the TFC membrane. Both experimental and molecular
dynamics simulation results elucidated the sieving mechanism. Our
findings demonstrate that this type of TFC Janus membrane can serve
as a novel strategy to design next-generation MD membranes against
volatile and non-volatile contaminants, which can have significant
implications in the treatment of complex hypersaline wastewater.
Membrane
distillation holds promise for further recovery of reverse
osmosis (RO)-concentrated seawater to realize zero-liquid discharge;
however, severe scaling induced by high-concentration salts and fouling
triggered by a naturally occurring substance would result in severe
wetting of the hydrophobic distillation membrane. To retard membrane
wetting during the concentration process, the membrane’s interfacial
structure and the seawater’s ingredients were systematically
investigated to improve the membrane’s durability. The results
demonstrated that the dual-layer membrane with hierarchically rough
beads-on-a-string structured fibers could enlarge the water evaporation
area on the membrane surface to improve membrane water flux, and superhydrophobicity
can reduce the contact area between the salt and membrane surface
to prevent membrane scaling. Significantly, the membrane’s
durability can be further improved by adjusting the seawater ingredients.
This finding revealed that the scaling resulting from Ca2+ and Mg2+ when they exist alone is more severe than when
they exist together. Therefore, eliminating the dominant Ca2+, Mg2+, and naturally occurring substance in seawater
and maintaining it in a neutral state can stably concentrate the seawater
with a high water recovery of ∼85%. The regulation of the membrane
interface integrated with optimal seawater ingredients is essential
for the application of membrane distillation in the treatment of RO-concentrated
seawater.
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