For the development of materials for contact lenses and intraocular lenses, the selection criteria is based on the (i) capacity to absorb and retain water, (ii) hydrophilicity and hydrophobicity, (iii) refractive index and (iv) hardness besides the other essential properties. Various monomers are being studied to develop suitable materials for such applications. Selection of suitable monomers that can be converted into optical materials of desired characteristics is the most essential step. In the present paper, an attempt has been made to develop suitable optical polymers based on 2-hydroxy ethyl methacrylate (HEMA), N-vinyl pyrrolidone (NVP), methyl methacrylate (MMA), methacrylic acid (MAA), and styrene. Compositions were prepared in such a way that polymers of varying hydrophilicity or hydrophobicity could be obtained keeping HEMA as the base (main) monomer. For polymerization, gamma irradiation (Co-60 as a source) was used. The results of the study showed that: (i) an increase in NVP and MAA content brought in an increase in hydrophilicity of polymerized HEMA (pHEMA), while the addition of styrene and MMA decreased hydrophilicity of polymerized HEMA (pHEMA), (ii) polymers for contact lenses with water retention capacity as high as >50 wt.% and as low as <10 wt% with varying content of suitable comonomers can be designed, (iii) polymeric materials for contact lenses can be made by using radiation processing such as Co-60 and (iv) a dose of 40 kGy was found to be ideal for purpose.

Abstract:Plastics are being preferred in almost all possible applications of materials. Several new applications including optical devices are being developed using plastics replacing conventional materials like inorganic glass etc. For the optical applications, the most important properties of plastics essential for their desired performance include refractive index, Abbe number, optical clarity, etc. The biggest challenge in developing suitable materials for optical applications has always been to meet the criteria of high refractive index along with a high Abbe number. Normally, if the refractive index increases, the Abbe number automatically decreases. The researchers have tried several approaches to deal with this typical challenge without which it is not possible to develop novel optical plastics. Presently the most popularly known optical plastics includes polymers such as polymethacrylates, polyurethanes, polycarbonates, polystyrene and diethylene glycol bis allyl carbonate. The latest material of high refractive index plastics with a refractive index of 1.67 belongs to the polythiourethanes chemistry. Several approaches are being tried world over, to develop materials of high refractive index. One of the approaches being pursued for enhancement of refractive index of existing monomers pertain to the incorporation of metals or metal salts in the matrices. The other commonly tried but difficult to achieve approaches pertain to the preparation of nanoparticles or nanocomposites.

Polyacrylates have become the preferred materials for optical applications replacing the conventionally used glass due to their superior optical clarity. The major disadvantage with polyacrylates is their low (1.40–1.50) refractive index besides their poor impact resistance. The improvements in refractive index as well as mechanical properties can be achieved by way of incorporation of metals or metal compounds in the matrix. A novel methodology for the incorporation of high refractive index metals into low refractive index polymeric materials to improve the refractive index and impact resistance of the latter has been developed. With the in-situ formation of nanoparticles ofTiO2, the refractive index of polyacrylates improved from 1.45 to 1.53 and the Abbe number increased from 40 to 57. One of the interesting dimension of this study pertains to the possibility of tailor-making of the two key optical properties of materials by way of varying the amount ofTiO2being formed in-situ. Thermal stability and impact resistance of nano dispersed (4.3% by wt. of Ti) polyacrylates are found to be better than the neat polyacrylates. Moreover,TiO2-containing polyacrylate is of light weight. TEM, SEM, and IR analysis confirms the in-situ formation of nanoparticles ofTiO2. Gamma irradiation has been used as an eco-friendly technique for polymerization. The developed compositions can be cast polymerized into clear and bubble free material for optical applications.