Dynamic tests are performed on similarly structured crankcase covers and boxes made of AZ91D magnesium and A380 aluminum alloys. The real vibration and noise control effect of an AZ91D magnesium alloy is evaluated, based on the behavior of the integral frequency response function, which is derived from the measured surface vibrations of the crankcase cover under operating conditions. The results indicate that crankcase covers and boxes made of AZ91D magnesium and A380 aluminum alloys with the same geometry possess similar normal characteristics. Both materials are interchangeable. However, the stiffness of AZ91D crankcase covers and boxes is poor. It is also difficult to obtain good engineering vibration and noise effects in the real structure due to an AZ91D high damping capacity. At the same excitation and frequency response at different structure characteristics, the measurement analysis of time-domain response indicates that methods to strengthen the crankcase box stiffness, such as embedding a main bearing steel sleeve, is favorable for improving the dynamic characteristics of an AZ91D crankcase box.
Due to a large number of components, complex meshing relations and high requirements for assembly accuracy, the dynamic characteristic of compound planetary gear, such as vibration, impact, periodic motion and load sharing, are more easily affected by internal excitation than those of simple planetary gear set and parallel shafting gear set. To improve the load sharing behavior and the resistance of Chaos motions in the compound planetary gear set, in this work, by introducing the floating support into the center gear and planet gear, a lumpedparameter dynamic model of the compound planetary gear set is built based on the lumped parameter method and Lagrange kinematics equation. The steady response is calculated by numeric method to investigate the influence of floating support from different components on loading sharing behavior and periodic motion. The results indicate that, the increase of the floating value of all components improves the instantaneous load-sharing behavior, and single floating of planet gear reduces the load sharing behavior. To avoid the system being in quasi-periodic motion and Chaos motions under the condition of floating support, the input speed should be avoided away from the range of 3201 r/min-5069 r/min.
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