Stable dispersions of nanosilica ranging in size between 8 and 11 nm were coated with tert-butyl acrylate
polymer by in situ polymerization of monomer adsorbed on the particles in 2-propanol. The system was
developed for use in the encapsulated inorganic resist technology. To achieve a high coating efficiency,
silica was first modified with the 3-(trimethoxysilyl)propylmethacrylate (MPS) coupling agent at two
different degrees of grafting. The presence of the bound MPS agent and of the polymer at the silica surface
was determined by the attenuated total reflection infrared spectroscopy, while the amounts bound were
assessed by the thermogravimetric analysis. Under studied conditions, the encapsulation efficiency was
governed by the degree of MPS grafting and by the initial concentration of the monomer. Finally, the
dissolution rate of these particles in aqueous base, a key parameter in photoresist application, was drastically
reduced with increasing amount of grafted tert-butyl acrylate polymer at the silica surface.
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