The uniformity of temperature field distribution in creep aging process is very important to the forming accuracy of components. In this paper, the temperature field distribution of 2219 aluminum alloy tank cover during aging forming is simulated by using the finite element software FLUENT, and a two-stage heating process is proposed to reduce the temperature field distribution heterogeneity. The results show that the temperature difference of the tank cover is large in the single-stage heating process, and the maximum temperature difference is above 27°C,which seriously affects the forming accuracy of the tank cover. With two-stage heating process, the temperature difference in the first stage has almost no direct impact on the forming accuracy of the top cover. In the second stage, the temperature difference of the tank cover is controlled within 10°C, compared with the single-stage heating, the maximum temperature difference is reduced by more than 17°C. The two-stage heating effectively reduces the heterogeneity of the temperature field of the top cover. The research provides technical support for the precise thermal mechanical coupling of large-scale creep aging forming components.
Creep age forming technology (CAF) has been widely used to manufacture large integral panels in aerospace industry. However, due to the bending of the sheet metal, the stress states usually changes along the thickness direction during the CAF process, resulting in a complex distribution of stress. In addition, deformation texture is introduced when the sheet has a large pre-deformation, which also greatly affects the shape and performance of the component after aging. In this paper, the anisotropy in compression creep-ageing behavior of 2219-T3 aluminum alloy was studied. It was found that there is obvious anisotropy of compressive creep strains, the creep strain is the largest when the applied stress is along the rolling direction (RD) and the smallest when the applied stress is along the transverse direction (TD). The results of room temperature (25 ° C) and high temperature (165 ° C) tensile property test shows that the as-received material properties has obvious in-planar anisotropy, and the yield strength in the RD is the largest, but the 45° and TD are basically the same. Interestingly, the anisotropy of yield strength after SFA and compressive stress creep aging has basically disappeared, that is,the material properties tended to be isotropic after ageing.
2195 Al-Li alloy is famous for high strength, excellent fatigue strength and good stress corrosion resistance, which is widely used in the manufacture of high-performance aerospace components. The aim of this study is to validate how the stress relaxation aging behavior effect on the mechanical properties of 2195 Al-Li alloy. Through mechanical property test, the research was found that the performance after stress relaxation aging is higher than artificial aging (AA). In addition, the analysis of scanning electron microscopy SEM and TEM revealed that dislocations should be introduced by the stress relaxation aging process, which is more conducive to the precipitation of the T1 phase and strengthened the material with prolong ageing time. The results show that stress relaxation aging can significantly promote the precipitation of the T1. Therefore, this paper sheds new light on how SRA can improve mechanical properties and that SRA make better improve the distribution of precipitates in the grain boundary.
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