One of the challenges regarding widespread use of parts made from alloy steel is their time-consuming polishing process. A rough freeform surface of part has been often expected to be polished rapidly up to a smooth surface finish. The focus of this study is to develop a fast polishing method of freeform surface by using dual-beam lasers. The dual-beam laser system consists of continuous laser (CW) and pulsed laser based on a five-axis CNC device. In this study, a series of experiments of CW laser polishing present the effects of different spot irradiation on surface topography, then the combination trajectory of zigzag and square waveform of pulsed laser is explored to realize a “melting peak for filling into valley” (MPFV) method. The polishing experiment on a semisphere of S136H steel polished by dual-beam shows that a rough semisphere surface was rapidly polished from initial state value of Sa (=877 nm) to post-polished value of Sa (=142 nm), and the polishing efficiency is as high as 2890 cm2/H.

Optical fiber Fabry–Perot sensors have long been the focus of researchers in sensing applications because of their unique advantages, including highly effective, simple light path, low cost, compact size, and easy fabrication. Microcantilever-based devices have been extensively explored in chemical and biological fields while the interrogation methods are still a challenge. The optical fiber probe microcantilever sensor is constructed with a microcantilever beam on an optical fiber, which opens the door for highly sensitive, as well as convenient readout. In this review, we summarize a wide variety of optical fiber probe microcantilever sensors based on Fabry–Perot interferometer. The operation principle of the optical fiber probe microcantilever sensor is introduced. The fabrication methods, materials, and sensing applications of an optical fiber probe microcantilever sensor with different structures are discussed in detail. The performances of different kinds of fiber probe microcantilever sensors are compared. We also prospect the possible development direction of optical fiber microcantilever sensors.

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