In this article, a holistic technique for sensing damage initiation, as well as damage progression in composite plates, is presented combining linear and nonlinear ultrasonic techniques. For this investigation, multiple sets of composite plate specimens made of two different composite materials were fabricated to check if the proposed technique works for different types of specimens. The specimens were damaged by impact loading and then inspected by propagating Lamb waves through them. Different failure mechanisms, such as fiber breaks, matrix cracking, debonding, and delamination, cause composite damage. Two groups of composite specimens that were fabricated and damaged were glass fiber–reinforced polymer composite and basalt fiber–reinforced polymer composite. A chirp signal excited by PZT (lead zirconate titanate) transducer was propagated through undamaged and damaged specimens to investigate the effects of varying degrees of damage on the recorded signals. Both linear and nonlinear ultrasonic parameters were extracted from the recorded signals and analyzed. The change in the linear ultrasonic parameters such as the wave speed and attenuation with damage progression were recorded. A new nonlinear ultrasonic parameter, the sideband peak count or sideband peak count-index, is also introduced and calculated from the recorded signals. It is observed that the nonlinear ultrasonic parameter can monitor the early stage of damage progression better than the linear ultrasonic parameters, while some linear ultrasonic parameters are more effective than the nonlinear ultrasonic parameter for monitoring the advanced stage of damage. Therefore, a combination of linear ultrasonic and nonlinear ultrasonic analyses is ideal for the holistic monitoring of the composite panels from the crack nucleation stage to the structural failure stage.

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Ultrasonic wave based techniques are widely used for damage detection, and for quantitative and qualitative characterization of materials. In this study, ultrasonic waves are used for probing the response of additively manufactured 316L stainless steel samples as their porosity changes. The additively manufactured stainless steel specimens were fabricated using a laser powder bed fusion (LPBF) metal 3D printer. Four different levels of porosity were obtained by suitably controlling the LPBF process parameters. For generating ultrasonic waves, lead zirconate titanate (PZT) transducers were used. The signals were generated and propagated through the specimens in a transmission mode setup. Both linear and nonlinear analyses were used during the signal processing of the recorded signals for damage characterization. Linear ultrasonic parameters such as the time-of-flight (related to wave velocity) and signal amplitude (related to wave attenuation) were recorded. The nonlinear ultrasonic parameter, Sideband Peak Count - Index (SPC-I), was obtained by a newly developed nonlinear analysis technique called the SPC-I technique. Results obtained for the specimens were analyzed and compared for both linear and nonlinear ultrasonic analyses. Finally, the effectiveness of the SPC-I technique in monitoring porosity levels in additively manufactured specimens is discussed.

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This paper investigates the applicability of the nondestructive testing and evaluation (NDT&E) method using ultrasonic signals to monitor the curing of alkali-activated fly ash-based concrete (AAFC). The evaluation was carried out on AAFC specimens with two different water/binder (W/B) ratios of 0.3 and 0.5 and after curing at 60 °C for 7, 14, and 28 days, respectively. The signals are recorded and analyzed using linear and non-linear ultrasonic techniques. The results show that the non-linear ultrasonic technique has a clear advantage over the linear ultrasonic technique when monitoring the curing of AAFC specimens with a lower W/B ratio. However, the specimens with the higher W/B ratio do not undergo proper curing and therefore do not show clear distinctions between the curing times measured from the two ultrasonic techniques. The unconfined compressive strength (UCS) of the AAFC specimens at different W/B ratios and curing times is also measured. The UCS results showed a good correlation with the ultrasonic results.