To reduce the cost of the inverter system in home appliances, a method using a shunt resistor at the DC-link can be substituted for a method using two current sensors at the inverter output. However, the minimum time of the active vector is required to sample the accurate current using a 1-shunt resistor. Therefore, many studies have been conducted investigating current reconstruction methods in the unmeasurable region of the current. The conventional methods using voltage injection have some problems such as high THD (Total Harmonic Distortion) and acoustic noise, because the PWM pattern is shifted. In addition, the current reconstruction is inaccurate in a low modulation region. In this paper, the cause of the noise in conventional methods is analyzed and a simple current reconstruction method based on an average current estimation and a current reference is utilized for reducing acoustic noise. In an immeasurable area, especially a low modulation region, an intermittent PWM shift method is proposed to enhance the accuracy of the reconstructed current. Therefore, a control strategy that combines all of the mentioned methods is implemented for the entire operating range. The effectiveness of the proposed methods is verified through the experimental results and the results of sound measurement in an anechoic chamber are included to compare with the acoustic noise.
Generally, the average phase current is sampled at the midpoint of a PWM signal for the vector control of an AC motor. The three-phase current can also be reconstructed from a DC-link shunt resistor by sampling the shunt voltage during the active vectors of the SVPWM. However, the reconstructed current is different from the average current because of the deviation of the sampling point from the midpoint of the PWM signal. This paper proposes an algorithm to estimate the average current from the reconstructed current in a single-shunt inverter. The proposed method is derived from the phase current slopes based on switching states and corresponding switching time. In addition, the proposed method is generalized for all the six sectors of the space vector hexagon. The validity of the proposed algorithm is verified with simulations and experiments.
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