Flexible coupling is one of the crucial components for vibration attenuation used in vehicle power train. Vibration attenuation characteristics and stiffness identification of flexible coupling are profoundly studied aiming at one vehicle power train. Firstly, the dynamics model of each crucial transmission component in power train is constructed. And the torsional vibration model of power train is established according to the concentrated mass method. The effects of coupling stiffness on vibration responses of power train are thoroughly analyzed based on system concentrated mass dynamics model. Secondly, the sensitivities of natural frequency and main forced vibration response parameters are calculated. The coupling stiffness is proved to be a sensitive parameter. Finally, taking the Geislinger coupling as an example, the damping and stiffness characteristics are acquired according to the parameter identification method based on the quantity of test data. The results provide the theory basis for the dynamics optimization of power train.
Random road torsional excitation is a key excitation condition for transmission box vibration of tracked vehicles. In order to accurately analyze influences of random road torsional excitation on the vibration characteristics of the transmission box, a calculation method of this excitation for tracked vehicle is proposed based on the random expression of the roughness of standard road surface. Furthermore, random road torsional excitations under different road grades and vehicle speeds are simulated. With the finite element method and modal superposition method, the box body is discretized, and the elastic characteristics of the box body are characterized to explore the dynamics coupling mechanism of gear shafting and the box body. By considering bending-torsional coupling vibration of gear shafting under multi-source excitations, such as the fluctuated torque of engine and dynamic meshing stiffness of gears, dynamic coupling model of gear shafting and box body under random road torsional excitation is established. The dynamic response of the gearbox under random road torsion excitation is obtained by co-simulation with the variable step length Runge-Kutta method. Influences of different road grades, track preload and vehicle speeds on dynamic response characteristics of the gearbox are analyzed. Real vehicle road test scheme is designed to obtain surface acceleration response of the box body at different speeds on the cement road surface. Both test and simulation results are compared and analyzed to verify the accuracy of the simulation method, which provides a theoretical reference for dynamic optimization of the transmission box.
The influences of transmission housing elastic deformations on the vibration gear shafting characteristics are studied. The vibration model of the vehicle transmission system in consideration of the dynamics coupling of the housing and the gear shafting is constructed. Aiming at a vehicle transmission, the mathematical model of the bending and torsional gear shafting vibrations is established based on the lumped mass method. Following the elastic treatment of the box, a comprehensive stiffness model at the bearing considering the housing deformation is proposed to achieve the dynamic coupling between the box and the gear shafting system. Furthermore, the gear shafting vibration characteristics considering housing deformations are obtained by integrating multisource dynamic excitation, which is solved using an iterative method. The results are verified through a bench test. And, it shows that the elastic deformation of the housing aggravates the gear shafting vibration (bending and torsional coupled vibration). The peak frequency mostly remains the same. The maximum speed changes amplitude and associated root mean square value (calculated at the gear position) increase by 55.5% and 59.6%, respectively. Next, the maximum bearing support force and its root mean square value are increased by 63.7% and 97.6%, respectively. Finally, the largest increase in maximum vibration acceleration at the measuring point and the simulated root mean square value are 90% and 63.1%, respectively. It is concluded that the research results provide a theoretical basis for the study of transmission dynamic reliability.
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