The effect of water on the activity and selectivity for a series of c-Al 2 O 3 supported cobalt Fischer-Tropsch catalysts has been studied in an isothermal fixed-bed reactor at T=483 K, P=20 bar, and H 2 /CO=2.1. The catalysts were produced applying incipient wetness impregnation and consisted of 20 wt.% cobalt and 0.5 wt.% rhenium deposited on c-Al 2 O 3 supports with different pore characteristics. For the narrow-pore catalysts, addition of water corresponding to an inlet partial pressure ratio of P H2 O/P H2 =0.4 reduced the reaction rates. In contrast, for a catalyst with larger pores the same water pressure increased the reaction rates. For all catalysts, water amounts equal to P H2 O/P H2 =0.7 at the reactor inlet suppressed the reaction rates and led to permanent deactivation. The addition of water increased the C 5+ selectivity and decreased the CH 4 selectivity for all catalysts. The pore characteristics seem to determine the effect of water on the rates.
Platelet and fishbone carbon nanofibers (CNFs) have been used as supports for cobalt Fischer-Tropsch catalysts. The activity and selectivity of the CNF supported catalysts have been studied at 483 K, 20 bar, and H 2 /CO = 2.1, and compared with corresponding activity and selectivity for a-Al 2 O 3 and c-Al 2 O 3 supported cobalt catalysts. The platelet CNF supported catalyst has demonstrated high activity and high selectivity to C 5+ hydrocarbons, with activity comparable with Co/c-Al 2 O 3 and selectivity comparable with Co/a-Al 2 O 3 .
Resistance towards attrition, sufficient activity at end-of-run and high selectivity to desired products are some of the requirements for a slurry Fischer-Tropsch catalyst. We have found that modifying an alumina support by 2-valent metals, including magnesium, nickel and zinc, followed by high temperature firing, results in superior mechanical and 'chemical attrition' (dissolution) resistance of the catalyst. Further, a sufficiently high surface area is being stabilized. The catalyst performance has been verified in a long term test in a semi-commercial plant, including very good wax separation and high wax purity. Combined with appropriate process conditions, stable longterm operation of the catalyst is secured.
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