Pre-excavated withdrawal channel (PWC) is an effective means to shorten the withdrawal time of fully mechanized working face and improve the efficiency, safety, and reliability during the withdrawal. However, the key to the success of the withdrawal method is the influence of mining on the stability of PWC, taking the III32upper1 working face of Zhuzhuang Coal Mine as the engineering background. By theoretical analysis and numerical simulation, the deformation of the PWC is analyzed and the mechanical model of the influence of the instability of the main roof fracture on the PWC is established. And the effect of the fracture and rotation of the main roof on the PWC is analyzed. The result shows that the instability of the coal pillar leads to the fracture and rotary deformation of the main roof as the width of the coal pillar gradually decreases, which further aggravates the deformation of the PWC and the degree of ground pressure behavior. Based on the influence of mining on the PWC, a control method is proposed. This method uses hydraulic fracturing technology to weaken the mining stress and prevent the fracture of the main roof above the PWC. The control effect of hydraulic fracturing on PWC is analyzed through the establishment of numerical calculation model. The result of engineering practice demonstrates that the mining stress is significantly reduced, and the deformation of surrounding rock in the PWC is effectively controlled after hydraulic fracturing.
Previously conducted studies have established that the sudden collapse of large areas of overhanging roofs in longwall working faces can cause shock loads and wind blast. In order to solve the problem of the hard and stable roof (HSR) being difficult to collapse in the initial mining stage, a combination of theoretical analysis and numerical simulation is used, taking Dongqu coal mine as the engineering background. The mechanical model of the initial fracture of the main roof is established, the relationship between the thickness-to-span ratio of main roof, the internal stress of the roof is analyzed, and the relationship between the thickness of the roof and the initial weighting step is revealed. The method of hydraulic fracturing (HF) is proposed to pre-crack the main roof in order to achieve controllability of the roof. The effect of HF on the control of the HSR is analyzed. The main conclusions are as follows: under the condition of a certain span of the rock beam, a smaller thickness of the rock beam makes for a larger tensile stress inside of it, increasing the likelihood that the rock beam will fracture. It is possible to reduce the initial weighting interval of the main roof by decreasing the thickness of the HSR and increasing the thickness of the load layer. The abutment pressure in the initial mining stage is obviously reduced after HF. The technical scheme of HF was proposed and applied in the field, and the field observations show that after HF, the HSR can collapse in time at the initial mining stage, leading to remarkable results being achieved.
The mining confrontation caused by a super-long working face is an important factor that leads to difficulties in the control of surrounding rock in facing-mining roadways. To address this issue, this study takes the 18106 working face of Xiegou Coal Mine as the engineering background. First, deformation characteristics of the surrounding rock in two stages of roadway mining are explored, and the principle of determining the time for fracturing construction is presented. Additionally, the influence of fracturing space position on the control effect of the roadway’s surrounding rock is examined. Results show that the roadway which is influenced by adjacent working face mining has obvious asymmetric deformation, and the order of deformation is as follows: pillar side > roof > coal side > floor. The roof activity in goaf is the key factor of roadway deformation, and the proportion of deformation is 60%, followed by the influence of advance stress, accounting for 38%. After fracturing, with the increase in fracturing height, the deformation of the surrounding rock decreases, and the decrease in deformation of the roof and two sides also reduces, while the decrease in deformation of the floor remains relatively stable. The reasonable fracturing height is 10 m, and the reasonable fracturing construction time is 17 days before the confrontation between the working face and the roadway. Field practice suggests that there are effective cracks in the roof after fracturing, and the deformation of the surrounding rock in facing-mining roadways is reduced by more than 60% compared to that without fracturing. Hydraulic fracturing is significant for controlling the deformation of the surrounding rock in facing-mining roadways.
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