In this letter, we report the design and measurement of a 3D solenoid inductor that is embedded in a Si substrate and can integrate an iron core. Various inductor designs were fabricated with good structural integrity and repeatability via a CMOS-compatible MEMS fabrication process. The average inductance and quality factor peakto-peak variation of the inductors was below 10%, which indicates that the fabrication process is repeatable. Among the inductors without iron cores, the highest quality factor (37.6 at 21 MHz) was found in a 5-turn inductor, and the highest inductance and inductance density (respectively, 86.6 nH and 21.7 nH/mm 2 ) were found in a 20-turn inductor. Among the iron-core inductors, the 15-turn inductor had an inductance of 1063 nH and an inductance density of 354.3 nH/mm 2 , nearly 18 times higher than the same design without an iron core, which is the highest inductance density for a MEMS microinductor to the best of our knowledge. This type of inductor is an important component in RF MEMS and electromagnetic power MEMS devices and can improve their performance and efficiency.
This paper presents a micro electromagnetic vibration energy harvester (VEH) that uses complementary metal-oxide-semiconductorcompatible 3D micro-electromechanical system coils and a ferromagnetic core to improve efficiency and output power. A systematic model is proposed to describe the nonlinear electromagnetic damping coefficient and nonlinear attraction between the magnet and the ferromagnetic core. The nonlinear model agrees well with the finite element calculation results. Then, a vibration model is established by considering nonlinear stiffness and damping coefficient to obtain the dynamic characteristics and output performance of the system. Furthermore, a numerical method is conducted to systematically investigate the influence of air gap and initial magnet offset under different excitation amplitudes. The simulation results indicate that with a smaller air gap, the output power is higher. Moreover, there is an optimal initial magnet offset in relation to the air gap to maximise the output power of the system. These conclusions and analysis models can be generalised and can be used as a guidance for the designs of similar structural devices. The results also show that the structure proposed in this study can significantly enhance the energy harvesting performance compared with published data of conventional VEHs.
Black silicon fabrication and manipulation have been well reported by institutes around the world and are quite useful for solar absorption and photovoltaic conversion. In this study, silicon micro-nano hybrid structures were fabricated, and the morphologies of the hybrid structures were analyzed. This paper studied nanostructures formed on tips, pits and a flat surface using a dry etching method and a wet etching method. In terms of nanostructure morphology, nanostructures etched by the wet etching method (13 μm) were taller than those etched by the dry etching method (1 μm), but the wet etched morphology was less organized. After the nanostructures were grown, six samples with nano sturctures and three samples with micro sturctures were measured by a photometer for reflectivity testing. The nine samples were compared and analyzed using the integral of reflectivity and solar emissivity at the earth’s surface. The results show that the nanostructures grown on a tip surface using the wet etching method had the minimum reflectivity in the wavelength range of 300 nm–1100 nm, in consideration of the forbidden energy gap of silicon.
Owing to its extremely low light absorption, black silicon has been widely investigated and reported in recent years, and simultaneously applied to various disciplines. Black silicon is, in general, fabricated on flat surfaces based on the silicon substrate. However, with three normal fabrication methods—plasma dry etching, metal-assisted wet etching, and femtosecond laser pulse etching—black silicon cannot perform easily due to its lowest absorption and thus some studies remained in the laboratory stage. This paper puts forward a novel secondary nanostructured black silicon, which uses the dry-wet hybrid fabrication method to achieve secondary nanostructures. In consideration of the influence of the structure’s size, this paper fabricated different sizes of secondary nanostructured black silicon and compared their absorptions with each other. A total of 0.5% reflectance and 98% absorption efficiency of the pit sample were achieved with a diameter of 117.1 μm and a depth of 72.6 μm. In addition, the variation tendency of the absorption efficiency is not solely monotone increasing or monotone decreasing, but firstly increasing and then decreasing. By using a statistical image processing method, nanostructures with diameters between 20 and 30 nm are the majority and nanostructures with a diameter between 10 and 40 nm account for 81% of the diameters.
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