The aerodynamic lubrication performance of gas microbearing has a particularly critical impact on the stability of the bearing-rotor system in micromachines. Based on the Duwensee’s slip correction model and the fractal geometry theory, the interactive effects of gas rarefaction and surface roughness on the static and dynamic characteristics were investigated under various operation conditions and structure parameters. The modified Reynolds equation, which governs the gas film pressure distribution in rough bearing, is solved by employing the partial derivative method. The results show that high values of the eccentricity ratio and bearing number tend to increase the principal stiffness coefficients significantly, and the fractal roughness surface considerably affects the ultra-thin film damping characteristics compared to smooth surface bearing.
In view of the advantages of lightweight, high strength, easy cooling, and easy assembly, the rod-fastened rotor is widely used in the aeroengine and heavy gas turbine. However, because of assembly, stress relaxation, material creep, and other reasons, the clamping force of the tie rods will be out of tune during the long-term operation of the rotor. The detuning of the clamping force of the tie rods not only affects the contact stiffness of the contact interface but also causes the rod-fastened rotor with a certain residual shaft bow, which will affect the dynamic characteristics of the rod-fastened rotor. Based on the statistical model of rough surface contact (GW contact model), this paper presents a method to calculate the equivalent flexural stiffness of rough surface considering the detuning of the clamping force of the tie rods and gives the calculation method of the residual shaft bow deformation of the rod-fastened Jeffcott rotor with detuning of the tie rods. The effect of the preload, the rate of detuning of the tie rods, the number of detuning tie rods on the natural frequency, and the response of residual shaft bow of the rod-fastened Jeffcott rotor at a certain speed are investigated. The results show that the detuning of the tie rods makes the flexural stiffness of the rotor inconsistent along with two main stiffness directions of the rotor, which makes the natural frequency of the rotor divided into two. The negative detuning of the tie rods decreases the natural frequency of the rotor, while the positive detuning of the tie rods increases the natural frequency of the rotor. The smaller preload or the larger rate of detuning of the tie rods makes the detuning of the tie rods have a greater influence on the natural frequency of the rotor. These results will provide a theoretical reference for the dynamic analysis and design of the rod-fastened rotor.
Elastic deformation and gaseous rarefaction effects are of great importance to the static and dynamic characteristics of gas microbearings. Based on the effective viscosity model of Veijola, the governing equations can be solved by the partial derivative method, finite element procedure, and relaxed iterative algorithm. The numerical results showed that the maximum gas pressure is relatively lower compared to a microbearing with a rigid liner at a local pressure peak region, owing to the film thickness of two converging-diverging profiles and the existence of bimodal pressure inside the elastic microbearing liner. However, the effect of bearing flexibility provides a marginal increase in the load capacity on account of the integral area of pressure distribution is larger than the rigid bearing liner. The friction coefficient and direct stiffness coefficients increase as the elastic modulus decreases while the direct damping coefficients become smaller at high eccentricity ratios and bearing numbers. Since the Poiseuille flow rate increases in connection with an increasing Knudsen number, the effective viscosity of the lubricant leads to a decreased load carrying capacity, friction coefficient, and direct stiffness coefficient, which produces an increase in the direct damping coefficients.
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