The microstructures and mechanical properties of novel cast Al-Cu-Mg-Ag alloys with and without minor additions of Er (0.09 and 0.2 wt %) are investigated by Vickers hardness tests, tensile tests, optical metallographic examination, scanning electron microscopy (SEM), transmission electron microscopy (TEM), and X-ray diffraction (XRD). The results reveal that the Er addition decreases the hardness value of peak-aged Al-Cu-Mg-Ag alloy but has little influence on the time required for achieving the peak aging condition. Meanwhile, the Ω phase is suppressed in Er-added alloys, leading to a lower tensile strength at room temperature, which causes the (Mg, Ag, Er, V, Ti)-rich phase in the matrix in Er-added alloys. This blocky phase consumes available Mg and Ag atoms for Ω nucleation, leading to the low number density of Ω plates. The strength properties of Er-added alloys at 300 °C are found to be enhanced, which benefits from the pinning effect of the Al8Cu4Er phase on grain boundaries. Meanwhile, the brittle fracture of Er-added alloys at room temperature is directly associated with the Al8Cu4Er phase and the blocky (Mg, Ag, Er, V, Ti)-rich phase, which acts as the source of microcracks during deformation. In addition, no obvious grain refinement effect can be observed in Er-added alloys.

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In this paper, the contact heating method was adopted to heat the aluminum alloy instead of furnace heating. During the process, the aluminum alloy sheet was placed in the preheated flat die under a certain press force for several seconds until the sheet reach the preset temperature. The heating curves were recorded by thermal couples buried in the heating die blocks. Microstructure after contact heating was observe by transmission electron microscope. The results show that sheet temperature rises quickly after the heating die closed and the temperature can reach 475 °C in 10 s which is much faster than furnace heating. Microstructure evolution confirms that solid solution is almost completed after contact heating.