We report on the
preparation of reinforced membranes (SPP-QP-PE,
where SPP stands for sulfonated polyphenylene), composed of an in-house
proton-conductive polyphenylene ionomer (SPP-QP) and a flexible porous
polyethylene (PE) mechanical support layer. By applying the push coating
method, dense, uniform, transparent, and thin SPP-QP-PE membranes
were obtainable. The use of SPP-QP with higher ion exchange capacity
induced very high proton conductivity of SPP-QP-PE, leading to high
fuel cell performance even at low humidified conditions (e.g., at
80 °C and 30% relative humidity), which had not been attainable
with the existing reinforced aromatic ionomer membranes. The flexible
porous PE substrate improved the mechanical toughness of the membranes;
the elongation at break increased by a factor of 7.1 for SPP-QP-PE
compared to that with the bare SPP-QP membrane, leading to mechanical
durability at least 3850 wet–dry cycles under practical fuel
cell operating conditions (the United States Department of Energy
protocol). Overall, the reinforced aromatic ionomer membranes, SPP-QP-PE
with balanced proton conductivity, mechanical toughness, and gas impermeability,
functioned well in fuel cells with high performance and durability.
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