Cobalt nanoparticles play an important role as catalysts for the Fischer− Tropsch synthesis, which is an attractive route for production of synthetic fuels. It is of particular interest to understand the varying conversion rate during the first hours after introducing synthesis gas (H 2 and CO) to the system. To this end, several in situ characterization studies have previously been done on both idealized model systems and commercially relevant catalyst nanoparticles, using bulk techniques, such as X-ray powder diffraction and X-ray absorption spectroscopy. Since catalysis takes place at the surface of the cobalt particles, it is important to develop methods to gain surface-specific structural information under realistic processing conditions. We addressed this challenge using small-angle X-ray scattering (SAXS), a technique exploiting the penetrating nature of Xrays to provide information about particle morphology during in situ experiments. Simultaneous wide-angle X-ray scattering was used for monitoring the reduction from oxide to catalytically active metal cobalt, and anomalous SAXS was used for distinguishing the cobalt particles from the other phases present. After introducing the synthesis gas, we found that the slope of the scattered intensity in the Porod region increased significantly, while the scattering invariant remained essentially constant, indicating a change in the shape or surface structure of the particles. Shape-and surface change models are discussed in light of the experimental results, leading to an improved understanding of catalytic nanoparticles. ■ INTRODUCTIONThe Fischer−Tropsch synthesis (FTS) is a set of chemical reactions that forms hydrocarbon chains from a mixture of CO and H 2 . The product can be upgraded to petroleum substitutes, for example synthetic diesel.1 Typical commercial FTS catalysts consist of cobalt nanoparticles of diameter ∼20 nm dispersed on a porous support material, 2 such as γ-alumina. Optimal particle size, temperature, and pressure are required for obtaining high activity and high selectivity to long-chain hydrocarbons. The reaction output is dependent on the temperature and the pressure in the reactor cell; the standard industrial process operates at T ≈ 220°C and pressure of 25− 45 bar, conditions favorable for producing waxes.1 At ambient pressure the CO conversion is still high, but the products are predominantly short molecules, thus tending to remain in the gas phase.The FTS shows an initial stage lasting a few hours where the conversion rate increases to a high level, followed by a much slower decrease of the reaction rate that continues on a time scale of days and months.3 Understanding the mechanisms behind this behavior is of high commercial and academic interest. Tsakoumis et al.3 combined in situ X-ray absorption spectroscopy (XAS) and X-ray powder diffraction to investigate the cobalt catalyst nanoparticles during the FTS synthesis. The deactivation was detected by mass spectrometry, but no apparent changes in the X-ray signal could be...
Experimental nondestructive methods for probing the spatially varying arrangement and orientation of ultrastructures in hierarchical materials are in high demand. While conventional computed tomography (CT) is the method of choice for nondestructively imaging the interior of objects in three dimensions, it retrieves only scalar density fields. In addition to the traditional absorption contrast, other contrast mechanisms for image formation based on scattering and refraction are increasingly used in combination with CT methods, improving both the spatial resolution and the ability to distinguish materials of similar density. Being able to obtain vectorial information, like local growth directions and crystallite orientations, in addition to scalar density fields, is a longstanding scientific desire. In this work, it is demonstrated that, under certain conditions, the spatially varying preferred orientation of anisotropic particles embedded in a homogeneous matrix can be retrieved using CT with small-angle X-ray scattering as the contrast mechanism. Specifically, orientation maps of filler talc particles in injection-moulded isotactic polypropylene are obtained nondestructively under the key assumptions that the preferred orientation varies slowly in space and that the orientation of the flake-shaped talc particles is confined to a plane. It is expected that the method will find application in in situ studies of the mechanical deformation of composites and other materials with hierarchical structures over a range of length scales.
In the past decade, remarkable progress has been made in studying nanoscale objects deposited on surfaces by grazing-incidence small-angle X-ray scattering (GISAXS). However, unravelling the structural properties of mesostructured thin films containing highly organized internal three-dimensional (3D) structures remains a challenging issue, because of the lack of efficient algorithms that allow prediction of the GISAXS intensity patterns. Previous attempts to calculate intensities have mostly been limited to cases of two-dimensional (2D) assemblies of nanoparticles at surfaces, or have been adapted to specific 3D cases. Here, we demonstrate that highly organized 3D mesoscale structures (for example, porous networks) can be modeled by the combined use of established crystallography formalism and the Distorted Wave Born Approximation (DWBA). Taking advantage of the near-zero intensity of symmetry-allowed Bragg reflections, the casual extinction or existence of certain reflections related to the anisotropy of the form factor of the pores can be used as a highly sensitive method to extract structural information. We employ this generic method to probe the slightly compressed anisotropic shape and orientation of pores in a mesoporous silica thin film having P63/mmc symmetry.
Injection molded polymer parts are known to exhibit structural gradients of crystallinity, crystallite phases and crystallite orientations. The structural variations depend on the geometry, the material properties, and the processing conditions, and affect the mechanical properties of the molded part. We explore the use of raster‐scanning small‐ and wide‐angle X‐ray scattering (SAXS, WAXS) for mapping the microstructure in dogbone specimens of an isotactic polypropylene (PP) homopolymer and a talc‐reinforced isotactic PP compound. The specimens were injection molded with different mold temperatures and injection speeds, and the mapping approach revealed systematic structural heterogeneities and asymmetries. Accompanying numerical simulations of the injection molding process yielded predictions of the flow pattern, including the shear rate distribution and the resulting orientation of the flake‐shaped talc particles. We found a clear correspondence between the experimentally observed data and the simulations, in particular regarding the asymmetry of the orientation distributions relative to the center of the dogbone cross section, caused by asymmetric flow through the entrance of the mold. Furthermore, the shear rate distribution correlated with the occurrence of α‐ and β‐phases. Subtle differences in the crystallized structures along the long axis of the dogbones suggest an explanation to the observation that the specimens studied always tended to break at the same position in tensile tests. The results clearly demonstrate the potential of mapping experiments which combine lateral resolution on macroscopic length scales with the molecular‐scale resolution from scattering. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2014, 52, 1157–1167
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