Magnesiothermic reduction of various types of silica/carbon (SiO 2 /C) composites has been frequently used to synthesize silicon/carbon (Si/C) composites and silicon carbide (SiC) materials, which are of great interest in the research areas of lithium-ion batteries (LIBs) and nonmetal oxide ceramics, respectively. Up to now, however, it has not been comprehensively understood how totally different crystal phases of Si or SiC can result from the compositionally identical parent materials (SiO 2 /C) via magnesiothermic reduction. In this article, we propose a formation mechanism of Si and SiC by magnesiothermic reduction of SiO 2 /C; SiC is formed at the interface between SiO 2 and carbon when silicon intermediates, mainly in situ-formed Mg 2 Si, encounter carbon through diffusion. Otherwise, Si is formed, which is supported by an ex situ reaction between Mg 2 Si and carbon nanosphere that results in SiC. In addition, the resultant crystalline phase ratio between Si and SiC can be controlled by manipulating the synthesis parameters such as the contact areas between silica and carbon of parent materials, reaction temperatures, heating rates, and amount of the reactant mixtures used. The reasons for the dependence on these synthesis parameters could be attributed to the modulated chance of an encounter between silicon intermediates and carbon, which determines the destination of silicon intermediates, namely, either thermodynamically preferred SiC or kinetic product of Si as a final product. Such a finding was applied to design and synthesize the hollow mesoporous shell (ca. 3−4 nm pore) SiC, which is particularly of interest as a catalyst support under harsh environments.
Highly
enhanced CO2 and H2 adsorption properties
were achieved with a series of phenolic resin-based carbon spheres
(resorcinol–formaldehyde carbon (RFC) and phenol–formaldehyde
carbon (PFC)) by carbonization of RF and PF polymer (RFP and PFP)
spheres synthesized via a sol–gel reaction and subsequent activation
with hot CO2 or NH3 treatment. Monodisperse
and size-tunable (100–600 nm) RFC and PFC spheres had intrinsic
nitrogen contents (ca. 1.5 wt %), which are attributed to the synthesis
conditions that utilized NH3 as a basic catalyst as well
as nitrogen precursor. A series of CO2-activated and N-doped
RFC and PFC spheres showed almost perfect correlation (R
2 = 0.99) between CO2 adsorption capacities
and accumulated pore volumes of fine micropores (ultramicropore <1
nm) obtained using the nonlocal density functional theory (NLDFT)
model. Interestingly, NH3 activation served not only as
an effective method for heteroatom doping (i.e., nitrogen) into the
carbon framework but also as an excellent activation process to fine-tune
the surface area and pore size distribution (PSD). Increased nitrogen
doping levels up to ca. 2.8 wt % for NH3-activated RFC
spheres showed superior CO2 adsorption capacities of 4.54
(1 bar) and 7.14 mmol g–1 (1 bar) at 298 and 273
K, respectively. Compared to CO2-activated RFC spheres
with similar ultramicropore volume presenting CO2 uptakes
of 4.41 (1 bar) and 6.86 mmol g–1 (1 bar) at 298
and 273 K, respectively, NH3-activated nitrogen-enriched
RFC was found to have elevated chemisorption ability. Moreover, prolonged
activation of RFC and PFC spheres provided ultrahigh surface areas,
one of which reached 4079 m2g–1 with
an unprecedented superb H2 uptake capacity of 3.26 wt %
at 77 K (1 bar), representing one of the best H2 storage
media among carbonaceous materials and metal–organic frameworks
(MOFs).
Highly
N-doped nanoporous carbons have been of great interest as
a high uptake CO2 adsorbent and as an efficient metal-free
oxygen reduction reaction (ORR) catalyst. Therefore, it is essential
to produce porosity-tunable and highly N-doped carbons through cost-effective
means. Herein, we introduce the bioinspired synthesis of a monodisperse
and N-enriched melaninlike polymer (MP) resembling the sepia biopolymer (SP) from oceanic cuttlefish. These
polymers were subsequently utilized for highly N-doped synthetic carbon
(MC) and biomass carbon (SC) spheres. An adequate CO2 activation
process fine-tunes the ultramicroporosity (<1 nm) of N-doped MC
and SC spheres, those with maximum ultramicroporosities of which show
remarkable CO2 adsorption capacities. In addition, N-doped
MC and SC with ultrahigh surface areas of 2677 and 2506 m2/g, respectively, showed excellent ORR activities with a favored
four electron reduction pathway, long-term durability, and better
methanol tolerance, comparable to a commercial Pt-based catalyst.
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