High speed imaging with decent image quality is difficult because the available exposure
times are very short, which leads to the usage of a large aperture. Unfortunately, large aperture also
decreases the depth resolution of the system, which reduces the quality of the image. Thus the
source of illumination has to be able to output a high amount of energy in a very short time so that
the aperture requirement can be relaxed. There are only a few Xenon flash lamps that fulfill the
requirement of sub-microsecond pulses, so the natural choice would be to use lasers. However,
when the target surface is rough, high degree of coherence causes black and white interference
patterns known as speckle. The sensor might register irradiance values from zero to saturated state.
Needless to say, this reduces drastically the quality of the image. There is variety of techniques for
speckle removal, ranging from chaotic laser states to digital signal processing [1-5]. In this paper
we discuss an alternative, namely LEDs, for this kind of illumination. The authors have performed
some experiments and theoretical modeling, and successfully demonstrated an illumination system
based on LEDs that can output enough energy to enable imaging with pulse lengths of 100 ns.
Dimension measurements in metal production are getting increasingly important to improve quality and yield. One important measurement is thickness profile, in this case of copper strip. Knowing the strip profile in entrance and exit side of milling line helps optimizing the milling depth and give information about tool wearing. In this study a comparative measurement method was traversing point measurement system. It gives profile as a series of points which take a relatively long time to measure. Now presented method is based on two-side optical triangulation formed by line illuminators and CMOS-cameras and enables instantaneous thickness profile measurement. Results from both sides are fixed together using reference plates on both ends of the measurement area. From 1.3 m stand-off distance, 1.4 m wide measurement area is achieved. This paper presents the measurement method and results of laboratory and on-line tests. Using laser line illumination the accuracy of thickness was 150 µm when measuring 9 mm thick test plate. Accuracy was limited by laser speckle during static calibration. Other illumination method based on white light was therefore tested and the accuracy was 12 µm correspondingly. Measurement time for one profile was 1 second and resolution in cross machine direction 50 mm after averaging. Now presented method enables thickness profile measurement of copper and other metal sheets. Using white light the accuracy is at same level as the present traversing point measurement. Method has also continuous reference measurement to compensate errors caused by vibration; therefore the system can be realized at reasonable cost.
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