Using natural gas and sustainable biogas as feed, high-temperature pyrolysis represents a potential technology for large-scale hydrogen production and simultaneous carbon capture. Further utilization of solid carbon accruing during the process (i. e., in battery industry or for metallurgy) increases the process's economic chances. This study demonstrated the feasibility of gas-phase methane pyrolysis for hydrogen production and carbon capture in an electrically heated high-temperature reactor operated between 1200 and 1600 °C under industrially relevant conditions. While hydrogen addition controlled methane conversion and suppressed the formation of undesired byproducts, an increasing residence time decreased the amount of byproducts and benefited high hydrogen yields. A temperature of 1400 °C ensured almost full methane conversion, moderate byproduct formation, and high hydrogen yield. A reaction flow analysis of the gas-phase kinetics revealed acetylene, ethylene, and benzene as the main intermediate products and precursors of carbon formation.
The Front Cover shows an electrically heated high‐temperature reactor that produces gaseous hydrogen and solid carbon by pyrolysis of methane that originates from natural gas or biogas. Pyrolytic methane decomposition is an industrially feasible process that allows large‐scale hydrogen production and simultaneous carbon capture without any direct carbon dioxide emissions, hereby contributing to a transformation of the chemical industry towards more sustainability. More information can be found in the Research Article by P. Lott et al.
Methane pyrolysis is a very attractive and climate-friendly
process
for hydrogen production and the sequestration of carbon as solid material.
The formation of soot particles in methane pyrolysis reactors needs
to be understood for technology scale-up calling for appropriate soot
growth models. A monodisperse model is coupled with a plug flow reactor
model and elementary-step reaction mechanisms to numerically simulate
processes in methane pyrolysis reactors, namely, the chemical conversion
of methane to hydrogen, formation of C–C coupling products
and polycyclic aromatic hydrocarbons, and growth of soot particles.
The soot growth model accounts for the effective structure of the
aggregates by calculating the coagulation frequency from the free-molecular
regime to the continuum regime. It predicts the soot mass, particle
number, area, and volume concentration, along with the particle size
distribution. For comparison, experiments on methane pyrolysis are
carried out at different temperatures and collected soot samples are
characterized using Raman spectroscopy, transmission electron microscopy
(TEM), and dynamic light scattering (DLS).
Invited for this month′s cover is the research group of Olaf Deutschmann and the team of Patrick Lott at the Karlsruhe Institute of Technology. The Cover image shows how an electrically heated reactor converts methane from natural gas or biogas into gaseous hydrogen and elemental carbon by means of high‐temperature pyrolysis. The transfer of this technology into industrial applications can be a valuable contribution towards a decarbonization of the chemical industry and the establishment of a hydrogen economy. The Research Article itself is available at 10.1002/cssc.202201720.
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