Pada umumnya peta kendali yang sering digunakan dalam pengendalian kualitas statistik adalah peta kendali Shewhart. Peta kendali ini bekerja hanya dengan menggunakan informasi yang terkandung dalam titik sampel terakhir dan mengabaikan informasi dari seluruh barisan titik sampel sebelumnya. Hal ini membuat peta kendali Shewhart kurang efektif dalam mendeteksi pergeseran rata-rata yang relatif kecil pada proses produksi. Sebagai alternatif, dikembangkan peta kendali Cumulative Sum (Cusum) dan peta kendali Exponentially Weighted Moving Average (EWMA). Penelitian ini menerapkan peta kendali Cusum dan peta kendali EWMA serta membandingkan kinerjanya dalam mendeteksi pergeseran rata-rata yang relatif kecil pada data produksi. Tahapan pengerjaan dimulai dari melakukan analisis peta kendali Cusum dan peta kendali EWMA dengan menghitung nilai statistik, batas kendali, dan membentuk grafik setiap peta kendali. Selanjutnya, dihitung nilai Average Run Length (ARL) sebagai acuan untuk membandingkan kinerja kedua peta kendali. Berdasarkan hasil penerapannya pada produksi wajan nomor 18 di CV. XYZ, pada peta kendali Cusum tidak terdapat titik-titik yang berada di luar batas kendali. Namun, pada peta kendali EWMA mampu mendeteksi adanya 9 titik yang berada di luar batas kendali sehingga proses produksi tidak terkendali secara statistik. Selain itu berdasarkan perolehan nilai ARL, diketahui nilai ARL peta kendali EWMA menunjukkan hasil yang lebih kecil yaitu sebesar 45,832 dibandingkan dengan nilai ARL peta kendali Cusum yang sebesar 69,108. Dari hasil analisis didapat kesimpulan bahwa peta kendali EWMA lebih efektif daripada peta kendali Cusum dalam mendeteksi adanya pergeseran rata-rata yang relatif kecil pada produksi wajan nomor 18 di CV. XYZ. Kata Kunci: Cusum, EWMA, ARL
Problem statement: Machines dynamic performance depends not only upon the mechanical structure and components but also the drives and control system. However, the design of the machines is still at the nascent stage by working on an individual machine basis, hence lacks generic scientific approach and design guideline. Approach: Using computer models integrated drives and control system to predict the dynamic performance of ultra-precision machine tools can help manufacturers substantially reduce the lead time and cost of developing new machine. This study proposed a holistic integrated dynamic design and modeling approach, which supports analysis and optimization of the overall machine dynamic performance at the early design stage. The modeling and simulation process on an ultra-precision lathe machine tool is presented using the proposed approach. Results: Model of an ultra precision machine tool is established and used to predict the overall machine performance of the configuration. Deformations of base and fixed sideways in motion are calculated to demonstrate the valid of the method. Conclusion: Excellent accuracy on motion deformation is achieved. The designed and implemented integrated time-domain dynamic analysis and modeling system can predict the static and dynamic performance of ultra-precision machine tools, which can reduce the lead time and the cost of developing new machine.
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