The
Guerbet coupling of ethanol into butanol was investigated using
multiproduct steady-state isotopic transient kinetic analysis (SSITKA)
in a comparative study between stoichiometric hydroxyapatite (HAP)
and magnesia (MgO) catalysts at 613 and 653 K, respectively. The steady-state
catalytic reactions were conducted in a gas-phase, fixed-bed, differential
reactor at 1.3 atm total system pressure. Multiproduct SSITKA results
showed that the mean surface residence time of reactive intermediates
leading to acetaldehyde was significantly shorter than that of intermediates
leading to butanol on both HAP and MgO. This finding may suggest that
the dehydrogenation of ethanol to acetaldehyde is fast on these surfaces
compared with C–C bond formation. If adsorbed acetaldehyde
is a key reaction intermediate in the Guerbet coupling of ethanol
into butanol, then SSITKA revealed that the majority of adsorbed acetaldehyde
produced on the surface of MgO desorbs into the gas-phase, whereas
the majority of adsorbed acetaldehyde on HAP likely undergoes sequential
aldol-type reactions required for butanol formation. Adsorption microcalorimetry
of triethylamine and CO2 showed a significantly higher
number of acid and base sites on the surface of HAP compared with
those on MgO. Diffuse reflectance infrared Fourier transform spectroscopy
of adsorbed ethanol followed by stepwise temperature-programmed desorption
revealed that ethoxide is more weakly bound to the HAP surface compared
with MgO. A high surface density of acid–base site pairs along
with a weak binding affinity for ethanol on HAP may provide a possible
explanation for the increased activity and high butanol selectivity
observed with HAP compared with MgO catalysts in the ethanol coupling
reaction.
A series
of MoS2 catalysts supported on Mg/Al hydrotalcite-derived
mixed-metal oxide (MMO) supports promoted with K2CO3 is used for alcohol synthesis via CO hydrogenation. Alcohol
selectivities are found to vary greatly when the Mo is loaded on the
support at 5 wt % compared with 15 wt % Mo samples, all with a Mo/K
atomic ratio of 1:1. The most striking difference between the catalysts
is the comparatively low methanol and high C3+ alcohol
selectivities and productivities achieved with the 5% Mo catalyst.
This catalyst also produces more ethane than the 15% Mo catalyst,
which is shown to be associated with ethanol dehydration and hydrogenation
over residual acid sites on this catalyst with lower K content. A
series of catalysts with common composition (5% Mo and 3% K supported
on MMO) prepared in different manners all yield similar catalytic
selectivities, thus showing that selectivity is predominately controlled
by the MMO-to-Mo ratio rather than the synthesis method. When the
Mo loading is the same, catalytic higher alcohol productivity shows some correlation to the degree of stacking of the MoS2 layers,
as assessed via X-ray diffraction and scanning transmission electron
microscopy. Control reactions in which K loading is increased or the
positioning of the MMO in the catalyst bed is changed via creation
of multiple or mixed catalyst beds show that Mo/K/MMO domains play
a significant role in alcohol-forming reactions. Higher alcohol-forming
pathways are proposed to occur via CO insertion pathways or via coupling
of adsorbed reaction intermediates at or near MoS2 domains.
No evidence is observed for significant alcohol-coupling pathways
by adsorption of alcohols over downstream, bare MMO supports. Nitrogen physisorption,
XRD, Raman, UV–vis DRS, STEM, and XANES are used to characterize
the catalysts, demonstrating that the degree of stacking of the MoS2 domains differs significantly between the low (5% Mo) and
high (15% Mo) loading catalysts.
A Mg/Al mixed metal oxide material (MMO) is introduced as a support for K 2 CO 3 promoted MoS 2 in CO hydrogenation reactions at 310°C and 1,500 psig. The catalyst is shown to be more selective for C 2 -C 4 linear alcohols (substantially so for C 3 -C 4 linear alcohols) than for methanol and offers good alcohol to hydrocarbon selectivity. Methanol selectivity of the MMO supported catalyst deviates greatly from the Anderson-Shultz-Flory distribution.
Unpromoted and Rb-promoted Mo2C nanoparticles
(∼1
nm in size) were synthesized on α-alumina and used for CO hydrogenation.
The reaction was performed in a fixed-bed reactor system operating
at 573 K and 30 bar with a gas flow rate of 24,000 cm3 gMo
–1 h–1 and H2/CO ratio of 1:1. Unpromoted Mo2C functioned as a Fischer–Tropsch
catalyst producing mostly hydrocarbons at the standard conditions.
Passivation of freshly synthesized Mo2C nanoparticles in
1% O2 prior to CO hydrogenation decreased the Fischer–Tropsch
activity of the catalyst by about 40% compared with a nonpassivated
sample. Addition of Rb promoter to Mo2C shifted the selectivity
of the catalyst by inhibiting the formation of hydrocarbons while
preserving the formation of alcohols. The presence of Rb with Mo2C also reduced substantially the sensitivity of the catalyst
to passivation by 1% O2 compared with unpromoted Mo2C. The partial oxidation of the Mo2C nanoparticles
by passivation and partial reduction by syngas was confirmed by Mo K edge X-ray absorption spectroscopy.
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