Employing biomass as a feedstock to generate fuels or power has the advantage of being carbon neutral or even becoming carbon negative, if carbon is captured and sequestrated. However, there are challenges facing the effective utilization of biomass wastes: (a) biomass supply is limited and varies with the seasons, (b) biomass density is low and expensive for long-distance transportation, and (c) due to a limited supply of feedstock, biomass plants are usually small, which results in higher capital and production costs. Considering these challenges, it is more economically attractive and less technically challenging to co-combust or co-gasify biomass wastes with coal. This paper focuses on discussing issues associated with coal/biomass co-gasification as well as an investigation into the effect of adding different amounts of biomass up to 50% (wt.) on a 250MW IGCC plant’s performance, although a smaller plant of 75MW using 100% biomass is also included for comparison. The Siemens SGT6-6000G and Alstom GT8C2 gas turbines are used in the larger and smaller plants respectively. The results show the plant’s efficiency increases first as 10% biomass is added; then decreases as the biomass is increased to 30%; and increases again once the biomass reaches 50%. The variation of efficiency is minor, only within one percentage between 38% and 39%. The advantage of adding biomass can be seen from the almost proportional reductions of SOx, ash, energy for H2S removal, water for scrubber, and the effective CO2 emission. The effective CO2 is calculated by subtracting the neutral CO2 that is theoretically produced by burning the added biomass.
SUMMARYIn recent years, integrated gasification combined cycle technology has been gaining steady popularity for use in clean coal power operations with carbon capture and sequestration (CCS). This study focuses on investigating two approaches to improve efficiency and further reduce the greenhouse gas (GHG) emissions. First, replace the traditional subcritical Rankine steam cycle portion of the overall plant with a supercritical steam cycle. Second, add different amounts of biomass as feedstock to reduce emissions. Employing biomass as a feedstock has the advantage of being carbon neutral or even carbon negative if CCS is implemented. However, due to limited feedstock supply, such plants are usually small (2-50 MW), which results in lower efficiency and higher capital and production costs. Considering these challenges, it is more economically attractive and less technically challenging to co-combust or co-gasify biomass wastes with low-rank coals.Using the commercial software, Thermoflow®, this study analyzes the baseline plants around 235 MW and 267 MW for the subcritical and supercritical designs, respectively. Both post-combustion and pre-combustion CCS conditions are considered. The results clearly show that utilizing a certain type of biomass with low-rank coals up to 50% (wt.) can, in most cases, not only improve the efficiency and reduce overall emissions but may be economically advantageous, as well. Beyond a 10% Biomass Ratio, however, the efficiency begins to drop due to the rising pretreatment costs, but the system itself still remains more efficient than from using coal alone (between 0.2 and 0.3 points on average). The CO 2 emissions decrease by about 7000 tons/MW-year compared to the baseline (no biomass), making the plant carbon negative with only 10% biomass in the feedstock. In addition, implementing a supercritical steam cycle raises the efficiency (1.6 percentage points) and lowers the capital costs ($300/kW), regardless of plant layout. Implementing post-combustion CCS consistently causes a drop in efficiency (at least 7-8 points) from the baseline and increases the costs by $3000-$4000/kW and $0.06-$0.07/kW-h. The SO x emissions also decrease by about 190 tons/year (7.6 × 10 À6 tons/MW-year). Finally, the CCS cost is around $65-$72 per ton of CO 2 .For pre-combustion CCS, sour shift appears to be superior both economically and thermally to sweet shift in the current study. Sour shift is always cheaper, (by a difference of about $600/kW and $0.02-$0.03/kW-h), easier to implement, and also 2-3 percentage points more efficient. The economic difference is fairly marginal, but the trend is inversely proportional to the efficiency, with cost of electricity decreasing by 0.5 cents/kW-h from 0% to 10% biomass ratio (BMR) and rising 2.5 cents/kW-h from 10% to 50% BMR. Pre-combustion CCS plants are smaller than post-combustion ones and usually require 25% less energy for CCS due to their compact size for processing fuel flow only under higher pressure (450 psi), versus processing the combusted gases a...
SUMMARY In recent years, Integrated Gasification Combined Cycle Technology (IGCC) has been gaining popularity for use in clean coal power operations with carbon capture and sequestration. Great efforts have been continuously spent on investigating ways to improve the efficiency and further reduce the greenhouse gas emissions of such plants. This study focuses on investigating two approaches to achieve these goals. First, replace the traditional subcritical Rankine cycle portion of the overall plant with a supercritical steam cycle. Second, add biomass as co‐feedstock to reduce carbon footprint as well as SOx and NOx emissions. In fact, plants that use biomass alone can be carbon neutral and even become carbon negative if CO2 is captured. Due to a limited supply of feedstock, biomass plants are usually small, which results in higher capital and production costs. In addition, biomass can only be obtained at specific times in the year, resulting in fairly low capacity factors. Considering these challenges, it is more economically attractive and less technically challenging to co‐gasify biomass wastes with coal. The results show that for supercritical IGCC, the net efficiency increases with increased biomass in all cases. For both subcritical and supercritical cases, the efficiency increases from 0% to 10% (wt.) biomass and decreases thereafter. However, the efficiency of the blended cases always remains higher than that of the pure‐coal baseline cases. The emissions (NOx, SOx, and effective CO2) and the capital costs decrease as biomass ratio (BMR) increases, but the cost of electricity (CoE) increases with BMR due to the high cost of the biomass used. Finally, implementing a supercritical steam cycle is shown to increase the net plant output power by 13% and the thermal efficiency by about 1.6 percentage points (or 4.56%) with a 6.7% reduction in capital cost, and a 3.5% decrease in CoE. Copyright © 2013 John Wiley & Sons, Ltd.
Summary Because of biomass's limited supply (as well as other issues involving its feeding and transportation), pure biomass plants tend to be small, which results in high production and capital costs (per unit power output) compared with much larger coal plants. Thus, it is more economically attractive to co‐gasify biomass with coal. Biomass can also make an existing plant carbon‐neutral or even carbon‐negative if enough carbon dioxide is captured and sequestered (CCS). As a part of a series of studies examining the thermal and economic impact of different design implementations for an integrated gasification combined cycle (IGCC) plant fed with blended coal and biomass, this paper focuses on investigating various parameters, including radiant cooling versus syngas quenching, dry‐fed versus slurry‐fed gasification (particularly in relation to sour‐shift and sweet‐shift carbon capture systems), oxygen‐blown versus air‐blown gasifiers, low‐rank coals versus high‐rank coals, and options for using syngas or alternative fuels in the duct burner for the heat recovery steam generator (HRSG) to achieve the desired steam turbine inlet temperature. Using the commercial software, Thermoflow®, the case studies were performed on a simulated 250‐MW coal IGCC plant located near New Orleans, Louisiana, and the coal was co‐fed with biomass using ratios ranging from 10% to 30% by weight. Using 2011 dollars as a basis for economic analysis, the results show that syngas coolers are more efficient than quench systems (by 5.5 percentage points), but are also more expensive (by $500/kW and 0.6 cents/kW h). For the feeding system, dry‐fed is more efficient than slurry‐fed (by 2.2–2.5 points) and less expensive (by $200/kW and 0.5 cents/kW h). Sour‐shift CCS is both more efficient (by 3 percentage points) and cheaper (by $600/kW or 1.5 cents/kW h) than sweet‐shift CCS. Higher‐ranked coals are more efficient than lower‐ranked coals (2.8 points without biomass, or 1.5 points with biomass) and have lower capital cost (by $600/kW without using biomass, or $400/kW with biomass). Finally, plants with biomass and low‐rank coal feedstock are both more efficient and have lower costs than those with pure coal: just 10% biomass seems to increase the efficiency by 0.7 points and reduce costs by $400/kW and 0.3 cents/kW h. However, for high‐rank coals, this trend is different: the efficiency decreases by 0.7 points, and the cost of electricity increases by 0.1 cents/kW h, but capital costs still decrease by about $160/kW. Copyright © 2016 John Wiley & Sons, Ltd.
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