This paper evaluates the harmonic distortion generated by PWM motor drives in an electrical industrial system of a wheat flour mill company. For this, a comparative study between two industrial circuits connected at the same point of common coupling (PCC) with similar characteristics of load and transformers is presented. The difference is that one circuit has PWM motor drives and the other does not have them. In the study, a practical method based on the statistical characterization of the total harmonic distortion of voltage (THDV) and current (THDI), individual voltage distortion (IVD), individual current distortion (ICD) and K-Factor is applied. As result, it was observed that PWM motor drives generated voltage harmonics mainly of fifth and seventh order with values that exceed limits established by standards in both circuits. With these values, the operation of elements such as capacitors, motors and transformers can be affected. In the work is also demonstrated that in the analysis of harmonics is necessary to consider various parameters and not only one.

Electricity stands as the main energy used for lead-acid battery (LAB) manufacturing. This study introduces an energy management methodology to address the electricity consumption in lead-acid battery plants, improving efficiency standards. The "equivalent battery production" is introduced to define the energy performance criteria to be met in the different production sections of the battery plant. The methodology combines the guidelines of the ISO 50001 standard with the energy management framework for manufacturing plants. The result is a structured approach for detecting inefficiencies and pinpointing their sources. The management methodology was implemented during 2016. In the formation area 222 MWh were saved during 2016. This saving accounts for 3.9% less electricity than forecasted by the energy baseline of the area. Additionally, the emission of some 40 tCO2.eq. associated with the generation of the electricity production were saved. Moreover, at plant level 424 MWh were saved, which account for 3.6% less electricity than forecasted by the energy baseline of the plant. In total, around 76 tCO2.eq. were saved as a result of the electricity savings in the plant.

This paper discusses energy management in the formation process of lead acid batteries. Battery production and electricity consumption in during battery formation in a battery plant was analyzed over a 4 year period. The main parameters affecting the energy performance of battery production were identified and different actions to improve it were proposed. Furthermore, an Energy Performance Indicator (EnPI), based on the electricity consumption of battery formation (a difficult and rather expensive parameter to measure), is introduced to assess its energy efficiency. Therefore, a Soft Sensor to measure the electricity consumption in real-time (based on the voltage and current measured during battery formation), and to calculate the EnPI is developed. Moreover, Energy Management (EM), aided by the use of energy baselines and control charts is implemented to assess the energy performance of battery formation, allowing the implementation of rapid corrective actions toward higher efficiency standards. This resulted on the average in a 4.3% reduction of the electricity consumption in battery formation.

En el presente trabajo se diseña y aplica un procedimiento de planificación energética, compatible con la norma ISO 50001, a una lavandería industrial. Se analizan tres variables de entrada: nivel de producción, estado técnico del sistema y régimen de operación. Se examina el pasado, presente y futuro del consumo del fuel oíl en el sistema de generación y uso del vapor, estableciendo las causas del deterioro del indicador de consumo. A través de un estudio de carga y capacidad en el sistema se identificaron las potencialidades de ahorro mejorando el esquema de operación. Se propuso un nuevo esquema para la operación de las calderas el cual fue implementado lográndose un ahorro del 16% de combustible. Con los resultados de las mediciones se elabora la línea base y se establecen nuevas metas.Palabras clave: Ahorro de combustible, indicador de consumo, ISO 50001, planificación energética, calderas.

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