We have previously demonstrated that photoresist removal rate comparable to oxygen plasma is accomplished by optimizing the removal conditions with H radicals produced on hot metal filament surfaces from H 2 /N 2 mixtures (H 2 :N 2 = 10:90 vol%). N 2 gas was used to dilute the concentration of the H 2 gas and to reduce the risk of explosion. However, it is not clear how the dilution of H 2 by N 2 affects the removal rate. In this paper, we examined the relationship between the removal rate and the H 2 content; the flow rate ratio of H 2 to H 2 +N 2. The removal rate increased with increasing the H 2 content. In addition, the removal rate increased with increasing the substrate temperature according to an Arrhenius equation, when the H 2 content was over 90%. However, below 60%, the removal rate decreased with increasing the temperature over 230 ± 5 °C. Denaturation of photoresist, e.g. hardening and/or crosslinking, may be induced by substrate heating when the H-radical density is low. The removal rate decreases not only by the deficiency of H radicals but also by the denaturation of films in H 2 /N 2 mixed systems.
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