Bulk metallic glasses--formed by supercooling the liquid state of certain metallic alloys--have potentially superior mechanical properties to crystalline materials. Here, we report a Co(43)Fe(20)Ta(5.5)B(31.5) glassy alloy exhibiting ultrahigh fracture strength of 5,185 MPa, high Young's modulus of 268 GPa, high specific strength of 6.0 x 10(5) Nm kg(-1) and high specific Young's modulus of 31 x 10(6) Nm kg(-1). The strength, specific strength and specific Young's modulus are higher than previous values reported for any bulk crystalline or glassy alloys. Excellent formability is manifested by large tensile elongation of 1,400% and large reduction ratio in thickness above 90% in the supercooled liquid region. The ultrahigh-strength alloy also exhibited soft magnetic properties with extremely high permeability of 550,000. This alloy is promising as a new ultrahigh-strength material with good deformability and soft magnetic properties.
We have found that an amorphous phase with a wide supercooled liquid region reaching 85 K before crystallization is formed in Fe–(Co, Ni)–(Zr, Nb, Ta)–B, Fe–Co–(Zr, Nb)–(Mo, W)–B and Co–Fe–Zr–B systems. The high stability of the supercooled liquid enabled the production of bulk amorphous alloys with diameters up to 5 mm by copper mold casting. These amorphous Fe–(Co, Ni)–M–B alloys exhibit good soft magnetic properties, i.e., saturation magnetization of 0.95 to 1.1 T, low coercivity of 1 to 8 A/m, Curie temperature of 560 to 590 K and low magnetostriction of 8–14×10−6. The effective permeability of the Co–based alloys exceeds 25 000 at 1 kHz and keeps high values above 5000 at the high frequency of 1 MHz. The permeability at 1 MHz is much higher than those for any kinds of soft magnetic materials. The frequency at which the imaginary part of permeability shows a maximum is also about 1 MHz. The success of synthesis of new Fe- and Co-based amorphous alloys with good soft magnetic properties and high glass-forming ability is promising for future development of a new type of soft magnetic material.
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