Solid‐state conversion of single crystals from polycrystalline materials has the advantages of cost‐effectiveness, chemical homogeneity, and versatility over the conventional melt growth and solution growth methods, particularly for systems with high melting points, incongruent melting, high reactivity (volatility), and phase transformations at high temperature. Nevertheless, for commercial production, this technique has only been successful in a few limited systems, in particular ferroelectric systems. This is mostly because of the difficulty in controlling the microstructure, particularly suppressing grain growth in the polycrystal during its conversion. This article describes the principle and the current status of the solid‐state conversion of single crystals. We first introduce the recently developed principle of microstructural evolution to explain the basis of the microstructure control in polycrystals for solid‐state conversion. We then report recent technical developments in fabricating single crystals by the solid‐state single crystal growth (SSCG) method and their physical properties. The SSCG method is expected to be studied and utilized more widely in fabricating single crystals with complex compositions as a strong alternative to the melt growth and solution growth methods.
A single crystal Pb(Mg1/3Nb2/3)O3‐Pb(Zr,Ti)O3
(PMN‐PZT) energy harvester is demonstrated by solid‐state crystal growth and an optimized delamination process. The flexible harvester generates an output voltage of 100 V and a current of 20 µA. The advanced reconfigurable rectifying circuit enhanced conversion efficiency of the PMN‐PZT harvester is compared to conventional rectifier. Finally, a self‐powered military boot is fabricated using the harvester as a demonstration of use in operating consumer electronics.
Piezoelectric materials are essential parts of the electronics and electrical equipment used for consumer and industrial applications, such as ultrasonic piezoelectric transducers, sensors, actuators, transformers, and resonators. In this review, the development of piezoelectric materials and the figures of merit for various electromechanical applications are surveyed, focusing on piezoelectric crystals, i.e., the high-performance relaxor-PbTiO 3 -based perovskite ferroelectric crystals and nonferroelectric hightemperature piezoelectric crystals. The uniqueness of these crystals is discussed with respect to different usages. Finally, the existing challenges and perspective for the piezoelectric crystals are discussed, with an emphasis on the temperature-dependent properties, from cryogenic temperatures up to the ultrahigh-temperature usage range.
Relaxor-PT based ferroelectric single crystals Pb(Zn1/3Nb2/3)O3–PbTiO3 (PZNT) and Pb(Mg1/3Nb2/3)O3–PbTiO3 (PMNT) attracted lot of attentions in last decade due to their ultra high electromechanical coupling factors and piezoelectric coefficients. However, owing to a strongly curved morphotropic phase boundary (MPB), the usage temperature of these perovskite single crystals is limited by TRT - the rhombohedral to tetragonal phase transition temperature, which occurs at significantly lower temperatures than the Curie temperature TC. Furthermore, the low mechanical quality factors and coercive fields of these crystals, usually being on the order of ~70 and 2–3kV/cm, respectively, restrict their usage in high power applications. Thus, it is desirable to have high performance crystals with high temperature usage range and high power characteristics. In this survey, different binary and ternary crystal systems were explored, with respect to their temperature usage range, general trends of dielectric and piezoelectric properties of relaxor-PT crystal systems were discussed related to their TC/TRT. In addition, two approaches were proposed to improve mechanical Q values, including acceptor dopant strategy, analogous to “hard” polycrystalline ceramics, and anisotropic domain engineering configurations.
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