Aerobic granular sludge (AGS) with oversized diameter commonly affects its stability and pollutant removal. In order to effectively restrict the particle size of AGS, a sequencing batch reactor (SBR) with a spiny aeration device was put forward. A conventional SBR (R1) and an SBR (R2) with the spiny aeration device treating tannery wastewater were compared in the laboratory. The result indicates that the size of the granular sludge from R2 was smaller than that from R1 with sludge granulation. The spines and air bubbles could effectively restrict the particle size of AGS by collision and abrasion. Nevertheless, there was no significant change in mixed liquor suspended solids (MLSS) and the sludge volume index (SVI) in either bioreactors. The removal (%) of chemical oxygen demand (COD) and ammonia nitrogen (NH4+-N) in these two bioreactors did not differ from each other greatly. The analysis of biological composition displays that the proportion of Proteobacteria decreased slightly in R2. The X-ray fluorescence (XRF) analysis revealed less accumulation of Fe and Ca in smaller granules. Furthermore, a pilot-scale SBR with a spiny aeration device was successfully utilized to restrict the diameter of granules at about 300 μm.
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