No abstract

Passive turbulence control (PTC) in the form of two straight roughness strips with variable width, and thickness about equal to the boundary layer thickness, is used to modify the flow-induced motions (FIM) of a rigid circular cylinder. The cylinder is supported by two end-springs and the flow is in the TrSL3, high-lift, regime. The PTC-to-FIM Map, developed in previous work, revealed zones of weak suppression, strong suppression, hard galloping, and soft galloping. In this paper the sensitivity of the PTC-to-FIM Map to: (a) the width of PTC covering, (b) PTC covering a single or multiple zones, (c) PTC being straight or staggered is studied experimentally. Experiments are conducted in the Low Turbulence Free Surface Water Channel of the University of Michigan. Fixed parameters are: cylinder diameter D = 8.89cm, m* = 1.725, spring stiffness K = 763N/m, aspect ratio l/D = 10.29, and damping ratio ζ = 0.019. Variable parameters are: circumferential PTC location αPTC ∈ [0°−180°], Reynolds number Re ∈ [30,000–120,000], flow velocity U ∈ [0.36m/s–1.45m/s]. Measured quantities are: amplitude ratio A/D, frequency ratio fosc/fn,w, and synchronization range. As long as the roughness distribution is limited to remain within a zone, the width of the strips does not affect the FIM response. When multiple zones are covered, the strong suppression zone dominates the FIM.

A passive control means to suppress flow-induced motions (FIM) of a rigid circular cylinder in the TrSL3, high-lift, flow regime is formulated and tested experimentally. The developed method uses passive turbulence control (PTC) consisting of selectively located roughness on the cylinder surface with thickness about equal to the boundary layer thickness. The map of "PTC-to-FIM," developed in previous work, revealed robust zones of weak suppression, strong suppression, hard galloping, and soft galloping. PTC has been used successfully to enhance FIM for hydrokinetic energy harnessing using the VIVACE Converter. PTC also revealed the potential to suppress FIM to various levels. The map is flow-direction dependent. In this paper, the "PTC-to-FIM" map is used to guide development of FIM suppression devices that are flow-direction independent and hardly affect cylinder geometry. Experiments are conducted in the Low Turbulence Free Surface Water Channel of the University of Michigan on a rigid, horizontal, circular cylinder, suspended on springs. Amplitude and frequency measurements and broad field-of-view visualization reveal complex flow structures and their relation to suppression. Several PTC designs are tested to understand the effect of PTC roughness, location, coverage, and configuration. Gradual modification of PTC parameters, leads to improved suppression and evolution of a design reducing the VIV synchronization range. Over a wide range of high reduced velocities, VIV is fully suppressed. The maximum amplitude occurring near the system's natural frequency is reduced by about 63% compared to the maximum amplitude of the smooth cylinder.

A passive control means to suppress flow-induced motions (FIM) of a rigid circular cylinder in the TrSL3, high-lift, flow regime is formulated and tested experimentally. The method developed uses passive turbulence control (PTC) consisting of selectively located roughness on the cylinder surface with thickness about equal to the boundary layer thickness. The map of “PTC-to-FIM”, developed in previous work, revealed robust zones of weak suppression, strong suppression, hard galloping, and soft galloping. PTC has been used successfully to enhance FIM for hydrokinetic energy harnessing using the VIVACE Converter. The same technology revealed the potential to suppress FIM to various levels. The map is flow-direction dependent. In this paper, the “PTC-to-FIM” map is used to guide development of FIM suppression devices that are flow-direction independent and hardly affect cylinder geometry. Experiments are conducted in the Low Turbulence Free Surface Water Channel of the University of Michigan on a rigid, horizontal, circular cylinder, suspended on springs. Amplitude and frequency measurements and broad field-of-view visualization reveal complex flow structures and their relation to suppression. Several PTC designs are tested to understand PTC direction, roughness, thickness, and coverage. Gradual modification of PTC parameters, leads to improved suppression and evolution of a design reducing the VIV synchronization range, fully suppressing VIV in a wide range, and reducing the maximum occurring near the system’s natural frequency by about 60% compared to the maximum amplitude of the smooth cylinder.

The cooling performance of a slice die is studied numerically and experimentally. The slice die is designed to improve the cooling performance compared to that of a conventional die that is generally used in the Hot Press Forming (HPF) process by modifying the cooling channel layout and arrangement. In order to understand the physical phenomenon of the slice die cooling performance, the cooling performance of the conventional die is also simulated and their results are compared with the slice die results. From the results of the maximum temperature of the blank and die and the temperature distribution of the blank, the slice die has considerably improved cooling performance. To validate the simulation results, the slice die is prototyped and a blank is produced by the HPF process. Blank temperatures are measured by a thermal imaging camera at several holding times. The simulation and experimental results of the blank temperatures are compared and agree with the error rate of 3%. In order to verify the quality of the produced blank, ultimate tensile stress, yield stress, and elongation tests are conducted for specimens that are extracted from the blank and are compared with existing literature results.