The relationship between the contact angles, surface tension, and surface roughness is reviewed. Numerical formulas related to the superhydrophobic rough surfaces of polymers are predicted with two approaches, the Wenzel and Cassie–Baxter models. With these models as a guide, an artificial superhydrophobic surface is created. Rough nylon surfaces mimicking the lotus leaf are created by the coating of a polyester surface with nylon‐6,6 short fibers via the flocking process. Poly(acrylic acid) chains aregrafted onto nylon‐6,6 surfaces, and this is followed by the grafting of 1H,1H‐perfluorooctylamine onto the poly(acrylic acid) chains. Water contact angles as high as 178° are achieved. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 253–261, 2007.

Small drops can move spontaneously on conical fibers. As a drop moves along the cone, it must change shape to maintain a constant volume, and thus, it must change its surface energy. Simultaneously, the exposed surface area of the underlying cone must also change. The associated surface energies should balance each other, and the drop should stop moving when it reaches a location where the free energy is a minimum. In this paper, a minimum Gibbs free energy analysis has been performed to predict where a drop will stop on a conical fiber. To obtain the Gibbs free energies of a drop at different locations of a conical fiber, the theoretical expressions for the shape of a droplet on a conical fiber are derived by extending Carroll's equations for a drop on a cylindrical fiber. The predicted Gibbs free energy exhibits a minimum along the length of the cone. For a constant cone angle, as the contact angle between the liquid and the cone increases, the drop will move toward the apex of the cone. Likewise, for a constant contact angle, as the cone angle increases, the drop moves toward the apex. Experiments in which water and dodecane were placed on glass cones verify these dependencies. Thus, the final location of a drop on a conical fiber can be predicted on the basis of the geometry and surface energy of the cone, the surface tension and volume of the liquid, and the original location where the drop was deposited.

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Although the formation of a capillary bridge between two parallel surfaces has been extensively studied, the majority of research has described only symmetric capillary bridges between two smooth surfaces. In this work, an instrument was built to form a capillary bridge by squeezing a liquid drop on one surface with another surface. An analytical solution that describes the shape of symmetric capillary bridges joining two smooth surfaces has been extended to bridges that are asymmetric about the midplane and to rough surfaces. The solution, given by elliptical integrals of the first and second kind, is consistent with a constant Laplace pressure over the entire surface and has been verified for water, Kaydol, and dodecane drops forming symmetric and asymmetric bridges between parallel smooth surfaces. This solution has been applied to asymmetric capillary bridges between a smooth surface and a rough fabric surface as well as symmetric bridges between two rough surfaces. These solutions have been experimentally verified, and good agreement has been found between predicted and experimental profiles for small drops where the effect of gravity is negligible. Finally, a protocol for determining the profile from the volume and height of the capillary bridge has been developed and experimentally verified.