Multiphase flow of oil, gas, and water occurs in a reservoir’s underground formation and also within the associated downstream pipeline and structures. Computer simulations of such phenomena are essential in order to achieve the behavior of parameters including but not limited to evolution of phase fractions, temperature, velocity, pressure, and flow regimes. However, within the oil and gas industry, due to the highly complex nature of such phenomena seen in unconventional assets, an accurate and fast calculation of the aforementioned parameters has not been successful using numerical simulation techniques, i.e., computational fluid dynamic (CFD). In this study, a fast-track data-driven method based on artificial intelligence (AI) is designed, applied, and investigated in one of the most well-known multiphase flow problems. This problem is a two-dimensional dam-break that consists of a rectangular tank with the fluid column at the left side of the tank behind the gate. Initially, the gate is opened, which leads to the collapse of the column of fluid and generates a complex flow structure, including water and captured bubbles. The necessary data were obtained from the experience and partially used in our fast-track data-driven model. We built our models using Levenberg Marquardt algorithm in a feed-forward back propagation technique. We combined our model with stochastic optimization in a way that it decreased the absolute error accumulated in following time-steps compared to numerical computation. First, we observed that our models predicted the dynamic behavior of multiphase flow at each time-step with higher speed, and hence lowered the run time when compared to the CFD numerical simulation. To be exact, the computations of our models were more than one hundred times faster than the CFD model, an order of 8 h to minutes using our models. Second, the accuracy of our predictions was within the limit of 10% in cascading condition compared to the numerical simulation. This was acceptable considering its application in underground formations with highly complex fluid flow phenomena. Our models help all engineering aspects of the oil and gas industry from drilling and well design to the future prediction of an efficient production.

Multiphase flow simulations are essential methods for providing information such as the evolution of phase fraction (gas, liquid and solid), velocities, pressure, temperature and flow regimes at every time during a process. Dynamic flow simulations also help reservoir, drilling, and production engineers to develop a proper well design. DamBreak problem is one of the most well-known problems in computational fluid dynamics (CFD); it is a dynamic hydraulic phenomena and the numerical simulation requires sophisticated mathematical modeling. OpenFOAM, is used to run CFD simulations in this thesis. One of the main issues in CFD is that the simulations are time-consuming. In this work, will use artificial intelligence (AI) to predict the behavior of the system at each time-step of the process at a lower run time. DamBreak problem is defined base on a two-dimensional rectangular tank with a barrier at the bottom, the liquid column (water in this study) at the left side of the tank behind the wall. As soon as the wall collapse, the water will pour down, resulting in complicated fluid dynamics. The main data-set, generated by OpenFOAM flow simulations, is used for building the smart proxy model (SPM), using the network toolbox in MATLAB. Neural network (NN) is applied with feed-forward back propagation method and the training algorithm is Levenberg Marquardt. Results indicate that the smart proxy can run 3 seconds of the DamBreak process, which takes 8 hours of computational time with 4 processors when is done by using OpenFOAM, takes less than 2 minutes using the developed SPM on one processor. SPM is also capable of predicting the CFD results in non-cascading condition and up to around 40 time-steps in cascading condition with acceptable error (less than %10).