This work concerns the enhancement in the compatibility of blends of poly (1,4-butylene adipate) (PBA) with poly (hydroxy ether of bisphenol-A) (phenoxy) via alcoholytic exchange. Results on the thermal behavior and morphology show that the blended PBA/phenoxy system exhibits a homogeneous phase and a composition-dependent glass transition temperature (Tg). The interaction parameter (χ12) of PBA/phenoxy blends was calculated using the melting point depression method and was found to be −0.336. However, the compatibilization of PBA/phenoxy blends can be enhanced by chemical exchange reactions between PBA and phenoxy upon annealing. Annealed PBA/phenoxy blends were found to have a homogeneous phase with a higher Tg than that of the blended samples, and a smooth surface topography that could be improved by annealing at high temperature. The results of this investigation demonstrate that promotional phase compatibilization in the PBA/phenoxy blend can only be obtained upon thermal annealing, thus causing transreactions to occur between the dangling –OH of the phenoxy and the ester functional groups in PBA. Extensive transreactions cause alcoholytic exchange between the PBA and phenoxy to form a network, thus reducing the mobility of the polymer chain. Finally, the crystallinity of PBA decreased as the degree of transreaction in the blends increased.

An immiscible blend of poly(hydroxy ether of bisphenol-A) (phenoxy) and poly(1,4-butylene terephthalate) (PBT) with phase separation was observed in as-blended samples. The compatibilization of phenoxy/PBT blends can be promoted through chemical exchange reactions of phenoxy with PBT upon annealing. The annealed phenoxy/PBT blends had a homogeneous phase with a single Tg that could be enhanced by annealing at 260 °C. Infrared (IR) spectroscopy demonstrated that phase homogenization could be promoted by annealing the phenoxy/PBT blend, where alcoholytic exchange occurred between the dangling hydroxyl group (–OH) in phenoxy and the carbonyl group (C=O) in PBT in the heated blends. The alcoholysis reaction changed the aromatic linkages to aliphatic linkages in the carbonyl groups, which initially led to the formation of a graft copolymer of phenoxy and PBT with an aliphatic/aliphatic carbonyl link. The progressive alcoholysis reaction resulted in the transformation of the initial homopolymers into block copolymers and finally into random copolymers, which promoted phase compatibilization in blends of phenoxy with PBT. As the amount of copolymers increased upon annealing, the crystallization of PBT was inhibited by alcoholytic exchange in the blends.

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An immiscible blend of poly(hydroxy ether of bisphenol-A) (phenoxy) and poly(1,4-butylene terephthalate) (PBT) with phase separation was observed in as-blended samples. However, compatibilization of the phenoxy/PBT blends can be promoted through chemical exchange reactions of phenoxy with PBT upon annealing. In contrast to the as-blended samples, the annealed phenoxy/PBT blends had a homogeneous phase with a single Tg that could be enhanced by annealing at 260°C. Infrared (IR) spectroscopy demonstrated that phase homogenization could be promoted by annealing of the phenoxy/PBT blend, where alcoholytic exchange occurred between the dangling hydroxyl group in phenoxy and the carbonyl group in PBT in the heated blends. The alcoholysis reaction changes the aromatic linkages to aliphatic linkages in carbonyl groups, which initially led to the formation of a graft copolymer of phenoxy and PBT with an aliphatic/aliphatic carbonyl link. The progressive alcoholysis reaction resulted in the transformation of the initial homopolymers into block copolymers and finally into random copolymers, which promoted phase compatibilization in blends of phenoxy with PBT. Due to the fact that the amount of copolymers increased upon annealing, crystallization of PBT was inhibited by alcoholytic exchange in the blends.

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