The controlled self-assembly of polymer-stabilized quantum dots (QDs) into mesoscale aqueous spherical assemblies termed quantum dot compound micelles (QDCMs) using a two-phase gas-segmented microfluidic reactor is described. Self-assembly is initiated by the fast mixing of water (approximately 1 s) with a blend solution of polystyrene-coated QDs and amphiphilic polystyrene-block-poly(acrylic acid) stabilizing chains via chaotic advection within liquid plugs moving through a sinusoidal channel. Subsequent recirculating flow within a post-formation channel subjects the dynamic QDCMs to shear-induced processing, controlled via the flow rate and channel length, before a final quench into pure water. During processing, larger QDCMs within the initial population undergo breakup into smaller particles, resulting in smaller mean particle sizes, smaller relative standard deviations, and more skewed distribution shapes, as the overall shear exposure is increased. For these cases, shear-induced size reduction is sufficient to dominate surface tension-driven growth.

Dropwise addition of water to blend solutions of block copolymer-stabilized quantum dots (QDs) and amphiphilic block copolymer stabilizing chains PS(665)-b-PAA(68) (PS = polystyrene, PAA = poly(acrylic acid)) in DMF induces self-assembly to form photoluminescent mesoscale QD/block copolymer colloids in water termed QD compound micelles (QDCMs). Here we demonstrate reproducible kinetic control of QDCM particle size and chain stretching within the external PAA stabilizing layer via changes in the initial polymer concentration and rate of water addition. By increasing the initial polymer concentration or decreasing the rate of water addition for a constant blend composition, larger QDCM particles are obtained. From a combination of transmission electron microscopy and dynamic light scattering, the thickness of the external PAA layer is determined for various QDCM sizes, showing that PAA stretching in the external brush layer increases with increasing particle size, reaching the limit of fully extended chains for sufficiently large particles. The photoluminescence spectra from QDCMs in pure water indicate that photoluminescence properties of the block copolymer-stabilized QD building blocks are retained during self-assembly. The demonstrated control of mesoscale particle size and conformation of the stabilizing PAA layer, among other related structural parameters, via simple variation of experimental conditions is a promising step toward the application of QDCM assemblies in photonics and biolabeling.

The controlled self-assembly of polymer-stabilized quantum dots (QDs) into mesoscale aqueous spherical assemblies using microfluidics is described. In a flow-focusing configuration, self-assembly is initiated by the addition of water to a blended solution of polystyrene-coated QDs and amphiphilic polystyrene-block-poly(acrylic acid) stabilizing chains and terminated in a downstream quench step. The on-chip evolution of assemblies is monitored through fluorescence microscopy, and particle size distributions are determined off-chip by transmission electron microscopy. On-chip size control of the assemblies is demonstrated via both the average water concentration in the channel and the flow rate.

We demonstrate a new hierarchical self-assembly strategy for the formation of photonic arrays containing quantum dots (QDs), in which sequential self-assembly steps introduce organization on progressively longer length scales, ranging from the nanoscale to the microscale regimes. The first step in this approach is the self-assembly of diblock copolymers to form block ionomer reverse micelles (SA1); within each micelle core, a single CdS QD is synthesized to yield the hybrid building block BC-QD. Once SA1 is completed, the hydrophobic BD-QD building blocks are blended with amphiphilic block copolymer stabilizing chains in an organic solvent; water addition induces secondary self-assembly (SA2) to form quantum dot compound micelles (QDCMs). Finally, aqueous dispersions of QDCMs are slowly evaporated to induce the formation of three-dimensional (3D) close-packed arrays in a tertiary self-assembly step (SA3). The resulting hierarchical assemblies, consisting of a periodic array of hybrid spheres each containing multiple CdS QDs, exhibit the collective property of a photonic stop band, along with photoluminescence arising from the constituent QDs. A high degree of structural control is possible at each level of organization by judicious selection of experimental variables, allowing various parameters governing the collective optical properties, including QD size, nanoparticle spacing, and mesocale periodicity, to be independently tuned. The resulting control over optical properties via successive self-assembly steps should provide new opportunities for hierarchical materials for QD lasers and all-optical switching.