The spinnability of a spinning solution using DMSO as the solvent was investigated for dry-jet wet spinning of PAN precursor fiber. Among many variables responsible for spinnability, the coagulating conditions, the air gap length, the nonsolvent content in spinning solution, and the spinning temperature have been viewed as the key factors, and they were investigated in this study. It was found however, unlike in the wet spinning, the spinnability in dry-jet wet spinning process was barely influenced by the coagulating conditions, likely attributable to the existence of the air gap. However, the spinnability worsened when the air gap was longer than 30 mm. The quality of the spinning solution deteriorated with the increasing water content in it. The spinnability improved when the spinning temperature was maintained between 60 and 728C and turned down once the temperature was over 728C. The experimental results indicated that all the factors should be comprehensively considered to ensure good spinnability in dry-jet wet spinning process.

Silks are widely used biomaterials, but there are still weaknesses in their mechanical properties. Here we report a method for improving the silk fiber mechanical properties by genetic disruption of the ionic environment for silk fiber formation. An anterior silk gland (ASG) specific promoter was identified and used for overexpressing ion-transporting protein in the ASG of silkworm. After isolation of the transgenic silkworms, we found that the metal ion content, conformation and mechanical properties of transgenic silk fibers changed accordingly. Notably, overexpressing endoplasmic reticulum Ca2+-ATPase in ASG decreased the calcium content of silks. As a consequence, silk fibers had more α-helix and β-sheet conformations, and their tenacity and extension increased significantly. These findings represent the in vivo demonstration of a correlation between metal ion content in the spinning duct and the mechanical properties of silk fibers, thus providing a novel method for modifying silk fiber properties.

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